Saturn Ion - 2006 Fuse Box Diagram

Saturn Ion - 2006 Fuse Box Diagram

Passlock
®
Your vehicle is equipped with the
Passlock
®
theft-deterrent system.
Passlock
®
is a passive theft-deterrent system.
Passlock
®
enables fuel if the ignition lock cylinder is
turned with a valid key. If a correct key is not used or the
ignition lock cylinder is tampered with, fuel is disabled.
During normal operation,
the security light will
go off approximately
three seconds after the
key is turned to the
RUN ignition position.
If the engine stalls and the security light flashes,
wait until the light stops flashing before trying to
restart the engine. Remember to release the key
from START as soon as the engine starts.
If the engine is running and the security light comes on,
you will be able to restart the engine if you turn the engine
off. However, your Passlock
®
system is not working
properly and must be serviced by your retailer. Your
vehicle is not protected by Passlock
®
at this time. You
may also want to check the fuses, see
Fuses and Circuit
Breakers on page 5-100
. See your retailer for service.
Starting and Operating
Your Vehicle
New Vehicle Break-In
Notice:
Your vehicle does not need an elaborate
break-in. But it will perform better in the long run if
you follow these guidelines:
Do not drive at any one constant speed, fast
or slow, for the first 500 miles (805 km).
Do not make full-throttle starts. Do not exceed
5,000 engine rpm. Avoid downshifting to
brake, or slow, the vehicle.
Avoid making hard stops for the first
200 miles (322 km) or so. During this time
your new brake linings are not yet broken in.
Hard stops with new linings can mean
premature wear and earlier replacement.
Follow this breaking-in guideline every time
you get new brake linings.
Do not tow a trailer during the first 1,000 miles
(1 600 km). See
Towing a Trailer on page 4-39
for the trailer towing capabilities of your vehicle
and more information.
Following break-in, engine speed and load can be
gradually increased.
2-17
Turn and Lane-Change Signals
The turn signal has two upward (for right) and
two downward (for left) positions. These positions allow
you to signal a turn or a lane change.
To signal a turn, move the lever all the way up or down.
When the turn is finished, the lever will return
automatically.
An arrow on the instrument
panel cluster will flash in
the direction of the turn or
lane change.
To signal a lane change, just raise or lower the lever
until the arrow starts to flash. Hold it there until you
complete your lane change. The lever will return by
itself when you release it.
As you signal a turn or a lane change, if the arrows
flash rapidly, a signal bulb may be burned out and other
drivers won’t see your turn signal.
If a bulb is burned out, replace it to help avoid an
accident. If the arrows don’t go on at all when you signal
a turn, check the fuse, see
Fuses and Circuit Breakers
on page 5-100
and for burned-out bulbs.
Turn Signal On Chime
If the turn signal is left on for about 1 mile (1.6 km),
a chime will sound to let you know you left the turn
signal on.
Headlamp High/Low-Beam Changer
Push the turn signal lever forward to change the
headlamps from low beam to high beam. Pull the turn
signal lever back and then release it to change from high
beam to low beam.
When the high beams
are on, this light on the
instrument panel cluster
will also be on.
Flash-to-Pass
This feature lets you use your high-beam headlamps to
signal a driver in front of you that you want to pass.
To use it, pull the turn signal/multifunction lever toward
you until the high-beam headlamps come on, then
release the lever to turn them off.
3-8
Certain electrical accessories may not be compatible
with the accessory power outlet and could result in blown
vehicle or adapter fuses. If you experience a problem,
see your retailer for additional information on the
accessory power outlet.
Notice:
Adding any electrical equipment to your
vehicle may damage it or keep other components
from working as they should. The repairs would not
be covered by your warranty. Check with your
retailer before adding electrical equipment.
When adding electrical equipment, be sure to follow the
installation instructions included with the equipment.
Notice:
Improper use of the power outlet can cause
damage not covered by your warranty. Do not hang
any type of accessory or accessory bracket from the
plug because the power outlets are designed for
accessory power plugs only.
Ashtray(s) and Cigarette Lighter
Your vehicle may have an ashtray and cigarette lighter.
To use the lighter, just push it in all the way and let
go. When it’s ready, it will pop back out by itself.
Notice:
Holding a cigarette lighter in while it is
heating will not allow the lighter to back away from
the heating element when it is hot. Damage from
overheating may occur to the lighter or heating
element, or a fuse could be blown. Do not hold a
cigarette lighter in while it is heating.
To remove the ashtray, lift it straight up. To reinstall it,
press the ashtray down firmly until it is fully seated.
Notice:
If you put papers, pins, or other flammable
items in the ashtray, hot cigarettes or other smoking
materials could ignite them and possibly damage
your vehicle. Never put flammable items in the
ashtray.
3-17
Oil Pressure Light
If you have a low engine oil
pressure problem, this light
will stay on after you start
your engine, or come on
when you are driving. This
indicates that your engine
is not receiving enough oil.
The engine could be low on oil, or could have some
other oil problem. Have it fixed immediately.
The oil light may also come on when the ignition is on but
the engine is not running, the light will come on as a test
to show you it is working, but the light will go out when
you turn the ignition to START. If it doesn’t come on with
the ignition on, you may have a problem with the fuse or
bulb. Have it fixed right away.
{
CAUTION:
Do not keep driving if the oil pressure is low.
If you do, your engine can become so hot that
it catches fire. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:
Lack of proper engine oil maintenance may
damage the engine. The repairs would not be covered
by your warranty. Always follow the maintenance
schedule in this manual for changing engine oil.
Passlock
®
Warning Light
Your vehicle is equipped
with a Passlock
®
theft-deterrent system.
With this system, the
security light will flash
as you open the door if
your ignition is off.
For more information, see
Passlock
®
on page 2-17
.
3-40
Here are some important things to consider before you
do recreational vehicle towing:
What’s the towing capacity of the towing vehicle?
Be sure you read the tow vehicle manufacturer’s
recommendations.
How far will you tow? Some vehicles have
restrictions on how far and how long they can tow.
Do you have the proper towing equipment?
See your dealer or trailering professional for
additional advice and equipment recommendations.
Is your vehicle ready to be towed? Just as you
would prepare your vehicle for a long trip, you’ll
want to make sure your vehicle is prepared to
be towed. See
Before Leaving on a Long Trip
on page 4-22
.
Dinghy Towing (All Transaxles)
Notice:
Dolly towing or dinghy towing your vehicle
may cause damage because of reduced ground
clearance. Always tow your vehicle using the dolly
towing or dinghy towing procedure listed in this
section or put your vehicle on a flatbed truck.
To tow your vehicle from the front with all four wheels
on the ground, do the following:
1. Set the parking brake.
2. Turn the ignition key to ACC to unlock the
steering wheel.
3. Shift your transaxle to NEUTRAL.
4. Release the parking brake.
To prevent battery rundown on long trips, remove the
IP BATT 2 fuse (#41) from the engine compartment
fuse block. See
Engine Compartment Fuse Block
on page 5-102
for more information.
4-37
Once you have reached your destination, be sure to
replace this fuse back into its original location.
Notice:
If you exceed 65 mph (105 km/h) while
towing your vehicle, it could be damaged. Never
exceed 65 mph (105 km/h) while towing your vehicle.
Notice:
Towing your vehicle from the rear could
damage it. Also, repairs would not be covered by
the warranty. Never have your vehicle towed
from the rear.
Notice:
Don’t tow a vehicle with the front drive
wheels on the ground if one of the front tires is a
compact spare tire. Towing with two different
tire sizes on the front of the vehicle can cause
severe damage to the transaxle.
Dolly Towing (All Transaxles)
Notice:
Dolly towing or dinghy towing your vehicle
may cause damage because of reduced ground
clearance. Always tow your vehicle using the dolly
towing or dinghy towing procedure listed in this
section or put your vehicle on a flatbed truck.
To tow your vehicle from the front with two wheels on
the ground, do the following:
1. Put the front wheels on a dolly.
2. If you have an automatic transaxle, shift the
transaxle to PARK (P). If you have a manual
transaxle, shift the vehicle to SECOND (2).
3. Set the parking brake and then remove the key.
4. Clamp the steering wheel in a straight-ahead
position with a clamping device designed for towing.
5. Release the parking brake.
4-38
A. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22
.
B. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” under
Engine Oil on page 5-15
.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
under
Engine Oil on page 5-15
.
D. Brake Master Cylinder Reservoir. See “Brake Fluid”
under
Brakes on page 5-39
and
Hydraulic Clutch
on page 5-25
.
E. Engine Compartment Fuse Block. See
Engine
Compartment Fuse Block on page 5-102
.
F. Remote Positive (+) Terminal. See
Jump Starting on
page 5-43
.
G. Engine Coolant Surge Tank. See
Engine Coolant on
page 5-25
.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” under
Windshield Washer Fluid
on page 5-38
.
5-13
A. Engine Oil Dipstick. See “Checking Engine Oil”
under
Engine Oil on page 5-15
.
B. Electric Engine Cooling Fan. See
Cooling System on
page 5-31
.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
under
Engine Oil on page 5-15
.
D. Intercooler System Pressure Cap. See
Engine
Coolant on page 5-25
.
E. Brake Master Cylinder Reservoir. See “Brake Fluid”
under
Brakes on page 5-39
and
Hydraulic Clutch
on page 5-25
.
F. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22
.
G. Engine Compartment Fuse Block. See
Engine
Compartment Fuse Block on page 5-102
.
H. Remote Positive (+) Terminal. See
Jump Starting on
page 5-43
.
I. Engine Coolant Surge Tank. See
Coolant Surge
Tank Pressure Cap on page 5-29
.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” under
Windshield Washer Fluid
on page 5-38
.
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12
for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick, clean it with a paper towel or
cloth and then push it back in all the way.
3. Pull out the dipstick again, keeping the tip down,
and check the level.
5-15
Notice:
If you leave your radio or other accessories
on during the jump starting procedure, they could
be damaged. The repairs would not be covered
by your warranty. Always turn off your radio and
other accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off
the radio and all lamps that are not needed. This
will avoid sparks and help save both batteries.
And it could save the radio!
4. Open the hoods and locate the positive (+) and
negative (
) terminal locations on each vehicle.
You will not need to access your battery for jump
starting. Your vehicle has a remote positive (+)
and a remote negative (
) jump starting terminal.
The remote positive (+) terminal is located on the
engine compartment fuse block, under a red
cap. See
Engine Compartment Overview on
page 5-12
for more information on location.
The remote negative (
) ground terminal is a bolt
located under the metal frame that supports
the radiator. It is at the front of the engine
compartment, on the driver’s side of the vehicle,
and is marked with a label that says GND (
).
{
CAUTION:
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
5-44
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow or ice, the wiper will stop until the motor cools.
If the overload is caused by some electrical problem,
have it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses. This greatly
reduces the chance of fires caused by electrical
problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
Floor Console Fuse Block
Some fuses are in a fuse block on the driver’s side of
the floor console. To remove the floor console cover,
move the driver’s seat back as far as it will go, and pull
the floor console cover, starting near the front of the
vehicle, away from the floor console.
Then remove the fuse block cover to access the fuses.
5-100
Fuses
Usage
FUEL PUMP
Fuel Pump Relay
BCM ELECT
Ignition Switch, Body Control
Module (BCM)
BCM (PWR)
Entry Control, Trunk Release
DASH
Instrument Panel, Dimming Switch
LIGHTER
Cigar Lighter
PARK
Headlamp Switch
CLUSTER
Instrument Panel Cluster
Fuses
Usage
PWR
WINDOWS
Power Window Switches
STOP
Stoplamp (Brake) Switch
HVAC
Climate Control
CRUISE
Cruise Control Module, Clutch Start
Switch
AIR BAG
Airbags, Sensing and Diagnostic
Module (SDM)
WIPER SW
Windshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO (BATT1)
Radio Receiver, Entertainment
Memory
ONSTAR
Entertainment, Mobile
Communications, OnStar
®
RADIO (ACC)
Radio Receiver, Entertainment
IGN SW
Ignition Switch
EPS
Cruise Control Switches, EPS Unit
PWR OUTLET
Auxiliary Power Outlet
SUN ROOF
Power Sunroof, OnStar Mirror
5-101
Relay
Usage
ALC/PARK
RELAY
OnStar
®
, Radio, Instrument Panel
Cluster, Body Control Module (Entry
Control), Cigar Lighter, Headlamp
Switch, License Lamp
FUEL PUMP
RELAY
Fuel Pump
ACC RELAY
Power Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAY
Climate Control (HVAC Blower,
Control Heads)
Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side of the
vehicle. See
Engine Compartment Overview on
page 5-12
for more information on location.
2.2L L4 Engine
The Engine Control Module (ECM) Inline fuse is located
on the battery cable, near the battery.
Fuses
Usage
1
Transaxle Control Module
2
Not Used
3
Not Used
4
Passenger’s Side Headlamp
5
Air Conditioning
6
Not Used
5-102
Fuses
Usage
7
Not Used
8
Anti-lock Brake System, Traction
Control Module
9
Engine Control Module
10
Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11
Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12
Not Used
13
Transaxle
14
Transaxle Control Module, Neutral
Stop Back-Up
15
PRNDL, Back-up Switch
16
Fuel Injectors (Cylinder 1, 2, 3, 4)
17
Fog Lamps
18
Driver’s Side Headlamp
19
Windshield Wiper
Fuses
Usage
20
Horn
21
Entertainment, Premium Radio
Amplifier
22
Anti-lock Brake System, Traction
Control Module
23
Rear Defogger
38
Starter/Ignition
39
Body Control Module 1
40
Anti-lock Brake System, Traction
Control Module
41
Body Control Module 2
42
Not Used
43
Electric Power Steering
44
Air Pump Relay Fuse
45
Cooling Fan
46
Crank
47
Body Control Module 1A
48
Body Control Module (IGN 3)
5-103
Relays
Usage
24
Air Conditioning Clutch
25
Horn
26
Fog Lamps
27
Air Solenoid
28
Body Control Module
29
Powertrain
30
Engine Cooling Fan
31
Engine Control Module
32
Wiper System 1
33
Wiper System 2
34
Rear Window Defogger
Diodes
Usage
35
§
Air Conditioning Diode
36
§
Not Used
37
§
Wiper Diode
Miscellaneous
Usage
49
Fuse Puller
2.0L L4 Supercharged Engine
Fuses
Usage
1
Engine Control Module
2
Not Used
3
Not Used
4
Passenger’s Side Headlamp
5
Air Conditioning
6
Not Used
7
Not Used
5-104
Fuses
Usage
8
Anti-lock Brake System
9
Engine Control Module
10
Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11
Electric Ignition Control Module,
Charging System, Neutral Safety
Stop Back-Up Switch
12
Not Used
13
Engine Control Module
14
Boost
15
Back-up Switch
16
Fuel Injectors
17
Fog Lamps
18
Driver’s Side Headlamp
19
Windshield Wiper
20
Horn
Fuses
Usage
21
Entertainment, Premium Radio
Amplifier
22
Anti-lock Brake System
23
Rear Defogger
38
Starter/Ignition
39
Body Control Module 1
40
Anti-lock Brake System
41
Body Control Module 2
42
Not Used
43
Electric Power Steering
44
Cooling Fan 2
45
Cooling Fan 1
46
Crank
47
Body Control Module 1A
48
Body Control Module (IGN 3)
5-105
Relays
Usage
24
Air Conditioning Clutch
25
Horn
26
Fog Lamps
27
After Cooler Pump
28
Starter/Crank
29
Powertrain
30
Engine Cooling Fan 1
31
Engine Control Module
32
Wiper System 1
33
Wiper System 2
34
Rear Window Defogger
Diodes
Usage
35
§
Air Conditioning Diode
36
§
Not Used
37
§
Wiper Diode
Miscellaneous
Usage
49
Fuse Puller
2.4L LE5 Engine
Fuses
Usage
1
Engine Control Module, Transaxle
Control Module
2
Not Used
3
Not Used
4
Passenger’s Side Headlamp
5
Air Conditioning
6
Not Used
7
Not Used
8
Anti-lock Brake System, Traction
Control Module
5-106
Fuses
Usage
9
Engine Control Module, Electronic
Throttle Control
10
Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11
Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12
Not Used
13
Transaxle 2
14
Transaxle Control Module, Neutral
Stop Back-Up
15
PRNDL, Back-up Switch
16
Fuel Injectors (Cylinder 1, 2, 3, 4)
17
Fog Lamps
18
Driver’s Side Headlamp
19
Windshield Wiper
20
Horn
Fuses
Usage
21
Entertainment, Premium Radio
Amplifier
22
Anti-lock Brake System, Traction
Control Module
23
Rear Defogger
38
Starter/Ignition
39
Body Control Module 1
40
Anti-lock Brake System, Traction
Control Module
41
Body Control Module 2
42
Not Used
43
Electric Power Steering
44
Cooling Fan 2
45
Cooling Fan
46
Crank
47
Body Control Module 1A
48
Body Control Module (IGN 3)
5-107
Relays
Usage
24
Air Conditioning Clutch
25
Horn
26
Fog Lamps
27
Not Used
28
Run, Crank (IGN 1)
29
Powertrain
30
Engine Cooling Fan
31
Engine Control Module
32
Wiper System 1
33
Wiper System 2
34
Rear Window Defogger
Diodes
Usage
35
§
Air Conditioning Diode
36
§
Not Used
37
§
Wiper Diode
Miscellaneous
Usage
49
Fuse Puller
5-108