Saturn Ion - 2005 Fuse Box Diagram

Saturn Ion - 2005 Fuse Box Diagram

These are some examples of symbols that may be found on the vehicle:
v
Turn Signal/Multifunction Lever
The lever on the left side of the steering column
includes the following:
Turn and Lane-Change Signals
Headlamps
Headlamp High/Low-Beam Changer
Flash-to-Pass Feature
For additional information on the exterior lamps, see
Headlamps on page 3-13
.
Turn and Lane-Change Signals
The turn signal has two upward (for right) and
two downward (for left) positions. These positions allow
you to signal a turn or a lane change.
To signal a turn, move the lever all the way up or down.
When the turn is finished, the lever will return
automatically.
An arrow on the instrument
panel cluster will flash in
the direction of the
turn or lane change.
To signal a lane change, just raise or lower the lever
until the arrow starts to flash. Hold it there until you
complete your lane change. The lever will return by itself
when you release it.
As you signal a turn or a lane change, if the arrows
flash rapidly, a signal bulb may be burned out and other
drivers won’t see your turn signal.
If a bulb is burned out, replace it to help avoid an
accident. If the arrows don’t go on at all when you signal
a turn, check the fuse, see
Fuses and Circuit Breakers
on page 5-93
and for burned-out bulbs.
3-7
To use the outlet, remove the cover. When not in use,
always cover the outlet with the protective cap.
Notice:
Leaving electrical equipment on for
extended periods will drain the battery. Always turn
off electrical equipment when not in use and do
not plug in equipment that exceeds the maximum
amperage rating.
Certain electrical accessories may not be compatible
with the accessory power outlet and could result
in blown vehicle or adapter fuses. If you experience a
problem, see your retailer for additional information
on the accessory power outlet.
Notice:
Adding any electrical equipment to your
vehicle may damage it or keep other components
from working as they should. The repairs would not
be covered by your warranty. Check with your
retailer before adding electrical equipment.
When adding electrical equipment, be sure to follow the
installation instructions included with the equipment.
Notice:
Improper use of the power outlet can cause
damage not covered by your warranty. Do not
hang any type of accessory or accessory bracket
from the plug because the power outlets are
designed for accessory power plugs only.
Ashtray(s) and Cigarette Lighter
Your vehicle may have an ashtray and cigarette lighter.
To use the lighter, just push it in all the way and let
go. When it’s ready, it will pop back out by itself.
Notice:
Holding a cigarette lighter in while it is
heating will not allow the lighter to back away from
the heating element when it is hot. Damage from
overheating may occur to the lighter or heating
element, or a fuse could be blown. Do not hold a
cigarette lighter in while it is heating.
To remove the ashtray, lift it straight up. To reinstall it,
press the ashtray down firmly until it is fully seated.
Notice:
If you put papers, pins, or other flammable
items in the ashtray, hot cigarettes or other
smoking materials could ignite them and possibly
damage your vehicle. Never put flammable items in
the ashtray.
3-17
Your vehicle will not pass this inspection if the OBD
(on-board diagnostic) system determines that critical
emission control systems have not been completely
diagnosed by the system. The vehicle would be
considered not ready for inspection. This can happen if
you have recently replaced your battery or if your
battery has run down. The diagnostic system is
designed to evaluate critical emission control systems
during normal driving. This may take several days
of routine driving. If you have done this and your vehicle
still does not pass the inspection for lack of OBD
system readiness, your retailer can prepare the vehicle
for inspection.
Oil Pressure Light
If you have a low engine
oil pressure problem, this
light will stay on after
you start your engine, or
come on when you
are driving. This indicates
that your engine is not
receiving enough oil.
The engine could be low on oil, or could have some
other oil problem. Have it fixed immediately.
The oil light may also come on when the ignition is on
but the engine is not running, the light will come on as a
test to show you it is working, but the light will go out
when you turn the ignition to START. If it doesn’t come
on with the ignition on, you may have a problem with
the fuse or bulb. Have it fixed right away.
{
CAUTION:
Do not keep driving if the oil pressure is low. If
you do, your engine can become so hot that it
catches fire. You or others could be burned.
Check your oil as soon as possible and have
your vehicle serviced.
Notice:
Lack of proper engine oil maintenance may
damage the engine. The repairs would not be
covered by your warranty. Always follow the
maintenance schedule in this manual for changing
engine oil.
3-36
Setting Preset Stations
Up to 18 stations (six FM1, six FM2, and six AM) can be
programmed on the six numbered pushbuttons, by
performing the following steps:
1. Turn the radio on.
2. Press AM FM to select FM1, FM2, or AM.
3. Tune in the desired station.
4. Press and hold one of the six numbered
pushbuttons until you hear a beep. Whenever that
numbered pushbutton is pressed, the station
that was set will return.
5. Repeat the steps for each pushbutton.
If the battery has been disconnected or a radio fuse has
been removed, the preset stations and time of day
will need to be reset.
Using Automatic Set
Use this feature to automatically save the radio preset
pushbuttons with the stations with the strongest
radio signals.
A.SET (Automatic Set):
Press the AM FM button to
have the radio automatically select the first 12 strongest
radio stations for FM and the six strongest radio
stations for AM.
To select the stations, perform the following:
1. Press AM FM to select FM1, FM2, or AM.
2. Press and hold AM FM until you hear a beep.
The radio will begin to search the current band.
The radio will store the stations, starting from the
lowest frequency, to each preset pushbutton. A.SET
will appear on the display when the radio is
finished storing the stations.
Cancelling Automatic Set
The radio retains the previously stored stations so they
can be recalled when automatic set is canceled.
Press and hold the AM FM until you hear a beep. A.SET
will no longer appear on the display.
3-46
Finding a Station
AM FM:
Press this button to switch between FM1,
FM2, or AM. The display will show the selection.
R
TUNE
Q
:
Press the up or down arrow to select
radio stations.
R
SEEK
Q
:
Press and hold the up or the down
arrow to go to the next or to the previous station and
stay there.
The radio will only seek stations with a strong signal
that are in the selected band.
SCN (Scan):
Press this button to scan stations. The
radio will go to a station, play for a few seconds, then go
on to the next station. Press this button again to stop
scanning.
The radio will only scan stations with a strong signal
that are in the selected band.
Setting Preset Stations
Up to 18 stations (six FM1, six FM2, and six AM), can
be programmed on the six numbered pushbuttons,
by performing the following steps:
1. Turn the radio on.
2. Press AM FM to select FM1, FM2, or AM.
3. Tune in the desired station.
4. Press and hold one of the six numbered
pushbuttons until you hear a beep. Whenever that
numbered pushbutton is pressed, the station
that was set will return.
5. Repeat the steps for each pushbutton.
If the battery has been disconnected or a radio fuse has
been removed, the preset stations and time of day
will need to be reset.
3-48
Press either arrow again or one of the pushbuttons to
stop scanning presets.
The radio will only seek and scan stations with a strong
signal that are in the selected band.
Setting Preset Stations
Up to 30 stations (six FM1, six FM2, and six AM,
six XM1 and six XM2 (if equipped), can be programmed
on the six numbered pushbuttons, by performing the
following steps:
1. Turn the radio on.
2. Press AM FM to select FM1, FM2, or AM. Press
the AUX button to select XM1 or XM2.
3. Tune in the desired station.
4. Press the right or left AUTO EQ button to select the
equalization.
5. Press and hold one of the six numbered
pushbuttons. Preset X Stored will appear on the
display and you will hear a beep. Whenever
that numbered pushbutton is pressed, the station
that was set will return and the equalization that was
selected will be stored for that pushbutton. If the
equalization of a preset is changed while listening to
that station, the radio will save the new equalization.
6. Repeat the steps for each pushbutton.
If the battery has been disconnected or a radio fuse has
been removed, the preset stations and time of day
may need to be reset.
Using Automatic Set
A.SET (Automatic Set):
Press and hold the
AM FM button to have the radio automatically select
the first 12 strongest radio stations for FM and the
six strongest radio stations for AM.
To select the stations, perform the following:
1. Press AM FM to select FM1, FM2, or AM.
2. Press and hold AM FM until you hear a beep.
The radio will begin to search the current band.
The radio will store the stations, starting from the
lowest frequency, to each preset pushbutton. A.SET
will appear on the display when the radio is
finished storing the stations.
Cancelling Automatic Set
The radio retains the previously stored stations so they
can be recalled when automatic set is canceled.
Press and hold AM FM until you hear a beep. A.SET
will no longer appear on the display.
3-54
Here are some important things to consider before you
do recreational vehicle towing:
What’s the towing capacity of the towing vehicle?
Be sure you read the tow vehicle manufacturer’s
recommendations.
How far will you tow? Some vehicles have
restrictions on how far and how long they can tow.
Do you have the proper towing equipment?
See your dealer or trailering professional for
additional advice and equipment recommendations.
Is your vehicle ready to be towed? Just as you
would prepare your vehicle for a long trip, you’ll
want to make sure your vehicle is prepared to be
towed. See
Before Leaving on a Long Trip on
page 4-21
.
Dinghy Towing (All Transaxles)
Notice:
Dolly towing or dinghy towing your vehicle
may cause damage because of reduced ground
clearance. Always tow your vehicle using the dolly
towing or dinghy towing procedure listed in this
section or put your vehicle on a flatbed truck.
To tow your vehicle from the front with all four wheels
on the ground, do the following:
1. Set the parking brake.
2. Turn the ignition key to ACC to unlock the steering
wheel.
3. Shift your transaxle to NEUTRAL.
4. Release the parking brake.
To prevent battery rundown on long trips, remove the IP
BATT 2 fuse (#41) from the engine compartment fuse
block. See
Engine Compartment Fuse Block on
page 5-96
for more information.
4-35
Once you have reached your destination, be sure to
replace the IP BATT 2 fuse to its original location.
Notice:
If you exceed 65 mph (105 km/h) while
towing your vehicle, it could be damaged. Never
exceed 65 mph (105 km/h) while towing your vehicle.
Notice:
Towing your vehicle from the rear could
damage it. Also, repairs would not be covered by
the warranty. Never have your vehicle towed
from the rear.
Notice:
Don’t tow a vehicle with the front drive
wheels on the ground if one of the front tires is a
compact spare tire. Towing with two different
tire sizes on the front of the vehicle can cause
severe damage to the transaxle.
Dolly Towing (All Transaxles)
Notice:
Dolly towing or dinghy towing your vehicle
may cause damage because of reduced ground
clearance. Always tow your vehicle using the dolly
towing or dinghy towing procedure listed in this
section or put your vehicle on a flatbed truck.
To tow your vehicle from the front with two wheels on
the ground, do the following:
1. Put the front wheels on a dolly.
2. If you have an automatic transaxle, shift the
transaxle to PARK (P). If you have a manual
transaxle, shift the vehicle to SECOND (2).
3. Set the parking brake and then remove the key.
4. Clamp the steering wheel in a straight-ahead
position with a clamping device designed for towing.
5. Release the parking brake.
4-36
A. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22
.
B. Engine Oil Dipstick (Out of View). See “Checking
Engine Oil” under
Engine Oil on page 5-15
.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
under
Engine Oil on page 5-15
.
D. Brake Master Cylinder Reservoir. See “Brake Fluid”
under
Brakes on page 5-38
and
Hydraulic Clutch
on page 5-24
.
E. Engine Compartment Fuse Block. See
Engine
Compartment Fuse Block on page 5-96
.
F. Remote Positive (+) Terminal. See
Jump Starting on
page 5-42
.
G. Engine Coolant Surge Tank. See
Engine Coolant on
page 5-24
.
H. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” under
Windshield Washer Fluid
on page 5-37
.
5-13
A. Engine Oil Dipstick. See “Checking Engine Oil”
under
Engine Oil on page 5-15
.
B. Electric Engine Cooling Fan. See
Cooling System on
page 5-30
.
C. Engine Oil Fill Cap. See “When to Add Engine Oil”
under
Engine Oil on page 5-15
.
D. Intercooler System Pressure Cap. See
Engine
Coolant on page 5-24
.
E. Brake Master Cylinder Reservoir. See “Brake Fluid”
under
Brakes on page 5-38
and
Hydraulic Clutch
on page 5-24
.
F. Engine Air Cleaner/Filter. See
Engine Air
Cleaner/Filter on page 5-22
.
G. Engine Compartment Fuse Block. See
Engine
Compartment Fuse Block on page 5-96
.
H. Remote Positive (+) Terminal. See
Jump Starting on
page 5-42
.
I. Engine Coolant Surge Tank. See
Coolant Surge
Tank Pressure Cap on page 5-27
.
J. Windshield Washer Fluid Reservoir. See “Adding
Washer Fluid” under
Windshield Washer Fluid
on page 5-37
.
Engine Oil
Checking Engine Oil
It is a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick handle is a yellow loop. See
Engine Compartment Overview on page 5-12
for
the location of the engine oil dipstick.
1. Turn off the engine and give the oil several minutes
to drain back into the oil pan. If you do not do this,
the oil dipstick might not show the actual level.
2. Pull out the dipstick, clean it with a paper towel or
cloth and then push it back in all the way.
3. Pull out the dipstick again, keeping the tip down,
and check the level.
5-15
4. Open the hoods and locate the positive (+) and
negative (
) terminal locations on each vehicle.
You will not need to access your battery for jump
starting. Your vehicle has a remote positive (+) and
a remote negative (
) jump starting terminal.
The remote positive (+) terminal is located on the
engine compartment fuse block, under a red
cap. See
Engine Compartment Overview on
page 5-12
for more information on location.
The remote negative (
) ground terminal is a bolt
located under the metal frame that supports
the radiator. It is at the front of the engine
compartment, on the driver’s side of the vehicle,
and is marked with a label that says GND (
).
{
CAUTION:
An electric fan can start up even when the
engine is not running and can injure you. Keep
hands, clothing and tools away from any
underhood electric fan.
{
CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing
this, and some have been blinded. Use a
flashlight if you need more light.
Be sure the battery has enough water. You do
not need to add water to the battery installed
in your new vehicle. But if a battery has filler
caps, be sure the right amount of fluid is there.
If it is low, add water to take care of that first.
If you do not, explosive gas could be present.
Battery fluid contains acid that can burn you.
Do not get it on you. If you accidentally get it
in your eyes or on your skin, flush the place
with water and get medical help immediately.
5-43
Electrical System
Add-On Electrical Equipment
Notice:
Don’t add anything electrical to your
vehicle unless you check with your dealer first.
Some electrical equipment can damage your vehicle
and the damage wouldn’t be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an airbag system. Before attempting to
add anything electrical to your vehicle, see
Servicing
Your Airbag-Equipped Vehicle on page 1-58
.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow or ice, the wiper will stop until the motor cools.
If the overload is caused by some electrical problem,
have it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses. This greatly
reduces the chance of fires caused by electrical
problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
5-93
Instrument Panel Fuse Block
Some fuses are in a fuse block on the driver’s side of
the vehicle, near the driver’s right leg. Loosen the screw
on the cover and remove the cover.
Fuses
Usage
FUEL PUMP
Fuel Pump Relay
BCM ELECT
Ignition Switch, Body Control
Module (BCM)
BCM (PWR)
Entry Control, Trunk Release
DASH
Instrument Panel, Dimming Switch
LIGHTER
Cigar Lighter
PARK
Headlamp Switch
CLUSTER
Instrument Panel Cluster
PWR
WINDOWS
Power Window Switches
STOP
Stoplamp (Brake) Switch
5-94
Fuses
Usage
HVAC
Climate Control
CRUISE
Cruise Control Module, Clutch Start
Switch
AIR BAG
Airbags, Sensing and Diagnostic
Module (SDM)
WIPER SW
Windshield Wipers and Washers,
Transaxle Shift Lock Control Switch
RADIO
(BATT1)
Radio Receiver, Entertainment
Memory
ONSTAR
Entertainment, Mobile
Communications, OnStar
®
RADIO (ACC)
Radio Receiver, Entertainment
IGN SW
Ignition Switch
EPS
Cruise Control Switches, EPS Unit
PWR OUTLET
Auxiliary Power Outlet
SUN ROOF
Power Sunroof, OnStar Mirror
Relay
Usage
ALC/PARK
RELAY
OnStar
®
, Radio, Instrument Panel
Cluster, Body Control Module (Entry
Control), Cigar Lighter, Headlamp
Switch, License Lamp
FUEL PUMP
RELAY
Fuel Pump
ACC RELAY
Power Windows, Sunroof, Radio,
Wiper/Washer Switch, Accessory
Power Outlet
RUN RELAY
Climate Control (HVAC Blower,
Control Heads)
5-95
Engine Compartment Fuse Block
The engine compartment fuse block is located in
the engine compartment on the driver’s side of the
vehicle. See
Engine Compartment Overview on
page 5-12
for more information on location.
2.2L L4 Engine
Fuses
Usage
1
Transaxle Control Module
2
Not Used
3
Not Used
4
Passenger’s Side Headlamp
5
Air Conditioning
6
Not Used
7
Not Used
8
Anti-lock Brake System, Traction
Control Module
9
Engine Control Module
10
Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11
Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12
Not Used
13
Transaxle
14
Transaxle Control Module, Neutral
Stop Back-Up
15
PRNDL, Back-up Switch
16
Fuel Injectors (Cylinder 1, 2, 3, 4)
5-96
Fuses
Usage
17
Fog Lamp
18
Driver’s Side Headlamp
19
Windshield Wiper
20
Horn
21
Entertainment, Premium Radio
Amplifier
22
Anti-lock Brake System, Traction
Control Module
23
Rear Defogger
38
Starter/Ignition
39
Body Control Module 1
40
Anti-lock Brake System, Traction
Control Module
41
Body Control Module 2
42
Not Used
43
Electric Power Steering
44
Air Pump Relay Fuse
45
Cooling Fan
46
Crank
47
Body Control Module 1A
48
Body Control Module (IGN 3)
Relays
Usage
24
Air Conditioning Clutch
25
Horn
26
Fog Lamps
27
Air Solenoid
28
Body Control Module
29
Powertrain
30
Engine Cooling Fan
31
Engine Control Module
32
Wiper System 1
33
Wiper System 2
34
Rear Window Defogger
Diodes
Usage
35
§
Air Conditioning Diode
36
§
Not Used
37
§
Wiper Diode
Miscellaneous
Usage
49
Fuse Puller
5-97
2.0L L4 Supercharged Engine
Fuses
Usage
1
Engine Control Module
2
Not Used
3
Not Used
4
Passenger’s Side Headlamp
5
Air Conditioning
6
Not Used
7
Not Used
8
Anti-lock Brake System, Traction
Control Module
9
Engine Control Module
Fuses
Usage
10
Canister Purge Solenoid, Canister
Vent Solenoid, Low Coolant Switch,
Oxygen Sensors
11
Electric Ignition Control Module,
Charging System, Neutral Stop
Back-Up Switch
12
Not Used
13
Engine Control Module
14
Boost
15
PRNDL, Back-up Switch
16
Fuel Injectors
17
Not Used
18
Driver’s Side Headlamp
19
Windshield Wiper
20
Horn
21
Entertainment, Premium Radio
Amplifier
22
Anti-lock Brake System, Traction
Control Module
23
Rear Defogger
38
Starter/Ignition
39
Body Control Module 1
40
Anti-lock Brake System, Traction
Control Module
41
Body Control Module 2
5-98
Fuses
Usage
42
Not Used
43
Electric Power Steering
44
Cooling Fan 2
45
Cooling Fan 1
46
Crank
47
Body Control Module 1A
48
Body Control Module (IGN 3)
Relays
Usage
24
Air Conditioning Clutch
25
Horn
26
Not Used
27
After Cooler Pump
28
Starter/Crank
29
Powertrain
30
Engine Cooling Fan 1
31
Engine Control Module
32
Wiper System 1
33
Wiper System 2
34
Rear Window Defogger
Diodes
Usage
35
§
Air Conditioning Diode
36
§
Not Used
37
§
Wiper Diode
Miscellaneous
Usage
49
Fuse Puller
5-99