Polaris Kingpin 8-Ball - 2009 Fuse Box Diagram

Polaris Kingpin 8-Ball - 2009 Fuse Box Diagram

27
SAFETY
Location of Safety and Vehicle Information Labels (All Models)
Label content varies by model. The labels shown illustrate type and location only. Always refer to the label on your
motorcycle for model-specific information.
Location F
FUSE and RELAY LOCATION
(Under side cover, on side of fuse box cover)
FUSE BOX REMOVAL INSTRUCTION
(on base of fuse box)
33
COMPONENT IDENTIFICATION
Right Side - VEGAS Models
1.
Drive Belt (under guard)
2.
Passenger Seat
(passenger models)
3.
Seat Strap
4.
Operator’s Seat
5.
Side Cover
6.
Rear Shock Absorber
(access through RH side cover)
7.
Front Turn Signal
8.
Front Fork
9.
Rear Brake Pedal
10. Operator Foot Rest
11. Engine Oil Fill Cap/Dipstick
12. Rear Brake Fluid Reservoir
(under side cover)
13. Drive Sprocket (under cover)
14. Fuses (under side cover)
15. Diagnostic Connector
16. Passenger Foot Rest (passenger models)
17. Exhaust Mufflers
1
2
4
5
6
7
8
9
10
11
12
13
14
16
3
17
15
1
2
3
5
6
4
7
8
10
9
11
12
13
14
15
17
18
19
16
36
COMPONENT IDENTIFICATION
Right Side - KINGPIN Models
1.
Passenger’s Seat (passenger models)
2.
Seat Strap
3.
Operator’s Seat
4.
Rear Shock Absorber
(access through RH side cover)
5.
Side Cover
6.
Engine Oil Fill Cap/Dipstick
7.
Front Brake Lever
8.
Front Turn Signal
9.
Horn
10. Front Fork
11. Rear Brake Pedal
12. Operator’s Foot Rest
13. Rear Brake Fluid Reservoir
14. Drive Sprocket (under cover)
15. Fuses (under side cover)
16. Diagnostic Connector
17. Passenger Foot Rest (passenger models)
18. Drive Belt (under guard)
19. Exhaust Mufflers
48
INSTRUMENTS, FEATURES AND CONTROLS
Fuel Cap
The fuel cap must be opened and closed with the ignition key. Lift the key
slot cover (1) on the cap and insert key. Turn clockwise while pushing down
lightly to release latch and open the cap. To close the fuel cap, turn key
clockwise and press down on the cap. Turn key counterclockwise while
maintaining pressure on the cap. Remove key and close the key slot cover.
For fueling procedure, see Fueling and Fill Height, page 70.
Side Covers
Your motorcycle is equipped with two removable side
covers. Remove the left side cover to access the battery.
Remove the right side cover to access the fuses and
the rear brake fluid reservoir.
To remove either side cover, pull the rear corner of the
side cover out slightly until tab (1) is disengaged. Pull
lower edge (2) out and then front edge (3) to
disengage remaining tabs and remove cover. Be sure
rubber grommets are in place before reversing the
above procedure to install the side covers. A solution of
dish soap and water can be used as a lubricant if
required for installation.
1
1
2
3
102
MAINTENANCE
Rear Suspension
Adjust Rear Shock Absorber Preload (Ride Height)
To adjust the shock absorber spring pre-load:
1.
Rest the motorcycle on the sidestand. Remove the right side
cover (page 48).
2.
Remove the fuse box from right panel by lifting upward on
the tab at the rearward end while pulling the fuse box
rearward (page 137). Make sure that the rear brake fluid
reservoir cap is secured to prevent fluid loss (page 122).
3.
Remove three 10mm bolts (1) holding the fuse box bracket
to chassis.
4.
Remove the on-board diagnostics connector from the fuse
box bracket by squeezing the connector lock and pulling the
connector apart. Leave the terminated end attached to the
fuse box bracket.
5.
Remove the wire harness dart from the fuse box bracket by
sliding the connector off the dart clip.
6.
Carefully pull and rotate the fuse box bracket toward the front of the motorcycle.
1
103
MAINTENANCE
Rear Suspension
Adjust Rear Shock Absorber Preload (Ride Height)
7.
The uppermost spanner nut on the shock is the locknut (1).
The spanner nut closest to the spring is the adjuster nut (2).
Loosen the locknut by turning it counterclockwise (as viewed
from the top of shock absorber) with the spanner wrench.
8.
Spray a light lubricant on the adjuster nut where it contacts the
spring. DO NOT allow spray to contact the drive belt.
9.
Adjust shock absorber preload by rotating adjuster nut
clockwise (as viewed from the top of shock absorber) to
INCREASE the ride height measurement (firm), and
counterclockwise to DECREASE the ride height measurement
(softer). Recheck ride height dimension after adjustment.
10. Tighten lock nut securely against adjuster nut when adjustment
is complete.
11. Reinstall fuse box bracket and securely tighten the 3 bolts that
secure panel to chassis.
12. Reinstall fuse box and right side cover.
1. Preload Adjustment Locknut
2. Preload Adjuster Nut
3. Increase Ride Height Measurement
4. Decrease Ride Height Measurement
1
3
4
2
132
MAINTENANCE
Seat Removal and Installation
On passenger models, the passenger seat does not have to be removed for regular maintenance. If removal is
desired, the passenger seat mounting screws are located on each side of the seat under the chrome covers.
Always make sure the seats are securely fastened before riding the motorcycle. A loose seat could cause a
sudden shift in riding position, causing loss of control.
WARNING
1.
Remove the right and left side covers.
2.
Remove the fuse box from the bracket (see page 27).
3.
Remove the right seat screw. Remove the left seat screw.
4.
Lift the rear of the seat and pull rearward and upward to remove it.
NOTE
:
To reinstall the seat, slide the tongue of the seat into the rubber mount at rear of fuel tank. Push down on the rear of the seat
until the screw holes align.
5.
Ensure the front seat mount is engaged in the front rubber mount, then install the screws and tighten securely.
6.
Reinstall the fuse box and the left and right side covers.
133
MAINTENANCE
Battery
The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid to contact
skin, eyes, or clothing.
Antidotes:
External: Flush with water.
Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs, or
vegetable oil. Call physician immediately.
Eyes: Flush with water for 15 minutes and get prompt medical attention.
WARNING
The motorcycle uses a permanently sealed, maintenance-free battery. Do not remove the battery cap strip for any
reason. Keep the battery connections clean and tight at all times.
NOTE
:
If your VICTORY motorcycle will not be used for a period of 6 weeks or longer, a maintenance charger should be connected
to the battery. A fused maintenance charger connection is provided beneath the left side cover. The connector is designed
for use with the VICTORY maintenance charger available at your authorized VICTORY dealer.
137
MAINTENANCE
Fuses
Notice
Use only recommended amperage fuses to avoid damage to the electrical system.
1.
Remove the right side cover. Release the fuse box from the bracket by
lifting the tab (1) and sliding the fuse box rearward (see diagram below
right.)
2.
Release the tabs on each side of the fuse box cover and remove the
cover.
3.
Remove the damaged fuse from the fuse box and seat the new fuse
firmly in its place. A spare 15 amp fuse is located in the fuse box.
4.
Reinstall the fuse box cover with the double cutout toward the front of
the motorcycle. Reinstall the fuse box to the bracket.
5.
Reinstall the side cover.
Fuse Application
Fuse Size
Engine / ECM
15 amp
Fuel Pump
10 amp
Headlight / Brake Light Lamps
20 amp
Taillight Lamp, Flashers, Indicator Lamp, Horn
15 amp
Ignition / Gauges
15 amp
Accessory Fuse (for emergency use)
(Bike will operate without fuse)
15 amp
1
167
SPECIFICATIONS
Model Year 2009
VEGAS Models
KINGPIN Models
Wheels and Tires
Front Wheel Type/Size
Cast 18 x 3.5 or Billet 21 x 2.15
Cast 18 x 3.5 or Billet 18 x 3.0
Rear Wheel Type Size
Cast 18 x 5.5 or Billet 18 x 5.0
Cast 18 x 5.5 or Billet 18 x 5.0
Front Tire Type/Size
Dunlop Elite 3
(90/90 - 21 54H)
Dunlop 491 Elite ll
(130/70 - B18 63H)
Rear Tire Type/Size
Dunlop D417 (180/55-B18 74V)
Dunlop D417 (180/55-B18 74V)
Electrical
Alternator
38 Amp Max Output
38 Amp Max Output
Battery
12 Volts 18 Amp Hour
12 Volts 18 Amp Hour
Lights and Fuses
Fuses
Engine / ECM
15 amp
15 amp
Fuel Pump
10 amp
10 amp
Headlight / Brake Light Lamps
20 amp
20 amp
Taillight Lamp, Flashers,
Indicator Lamps, Horn
15 amp
15 amp
Ignition / Gauges
15 amp
15 amp
Accessory
15 amp
15 amp
Bulbs
Headlight (International)
High H11 / Low H11
High H11 / Low H11
Taillight
Non-Serviceable LED
Non-Serviceable LED
Turn Signal
R10W
R10W
Indicator
2.3 Watt Wedge Base
2.3 Watt Wedge Base
NOTE: Dimensions and specifications may vary with features, options and accessories.