Polaris Cross Country 8-Ball - 2016 Fuse Box Diagram

Polaris Cross Country 8-Ball - 2016 Fuse Box Diagram

19
Identification
Left Side View
1.
Spark Plugs
2.
Front Brake Caliper
3.
Oil Cooler
4.
Battery
5.
Gear Shift Pedal
6.
Operator Footrest
7.
Sidestand
8.
Oil Drain Plug
9.
Oil Filter
10.
Passenger Footpeg
11.
Rear Brake Caliper
12.
Evaporative Emissions
Canister
13.
Diagnostic Connector
(under cover)
Right Side View
1.
Exhaust Mufflers
2.
Drive Belt Guard
3.
Drive Sprocket (under cover)
4.
Engine Oil Fill Cap / Dipstick
5.
Rear Brake Fluid Reservoir
6.
Rear Brake Pedal
7.
Air Filter
8.
Headlamp
9.
Mirror
10.
Fuel Tank
11.
Access Cover
12.
Fuse Box (under cover)
13.
Accessory Fuse (under
cover)
14.
Rear Shock Air Fitting
(under cover)
15.
Radio Antenna (if equipped)
16.
License Plate Bracket
1
2
5
6
7
8
9
10
11
3
12
4
13
2
3
4
6
12
14
1
8
7
5
16
15
9
10
13
11
28
Instruments, Features and Controls
Right Handlebar Switches
Engine Stop/Run Switch
The engine stop/run switch is located on the right handlebar.
This switch completes or interrupts the ignition, starter and fuel
pump circuits. Use the engine stop/run switch to turn the engine
off quickly. Turn the key off after the engine stops.
Press the bottom of the switch (RUN) to complete the circuits
and allow the engine to start and run.
Press the top of the switch (STOP) to interrupt the circuits and
stop the engine. The engine should not start or run when the
switch is in the STOP position.
Cruise Control Switches (if equipped)
Refer to the Cruise Control section of this manual (beginning on
page 47) for cruise control operation.
Engine Starter Switch
The starter switch is located on the right handlebar. Use the
starter switch to start the engine and operate in reverse (if
equipped). The switch will operate only when the engine stop/
run switch is in the RUN position and the transmission is in neu-
tral (or the clutch is disengaged). The reverse lever (if equipped)
must also be disengaged.
Tip:
If the reverse system fuse has blown, the starter switch will not
function even if the reverse lever is disengaged. Replace the fuse.
See page 86.
Read the engine starting procedures before starting the engine.
See page 44.
Press the right side of the starter switch to engage the starter motor.
See page 50 for reverse operation.
Run
Stop
Cruise Control Switches
Starter Switch
33
Instruments, Features and Controls
Fuel Cap
Use the ignition key to lock and unlock the fuel cap.
Always lock the fuel cap before riding. An open
fuel cap could contact the handlebar.
To open the fuel cap, lift the lock cover. Place the
key in the lock and turn it clockwise.
To secure the fuel cap, push the cap down to engage
the latch. Turn the key counter-clockwise to lock
the cap.
Tool Kit
The tool kit can be used to perform most basic
maintenance items. Tools provided in the tool
kit include:
1.
4 mm Ball Drive Allen Wrench
2.
5 mm Ball Drive Allen Wrench
3.
6 mm Ball Drive Allen Wrench
4.
4 mm / 6 mm Open End Wrench
5.
8 mm / 10 mm Open End Wrench
6.
Combination Phillips / Slot Screw Driver
7.
Rear Shock Absorber / Tire Pressure Gauge
8.
Fuse Puller
Saddlebag and Trunk Door Locks
Use the ignition key to lock and unlock the trunk
and saddlebag doors. The doors should be locked
before riding.
Tip:
Not all models are equipped with a trunk.
To lock a door, place the key in the lock and turn it
counter-clockwise. To unlock a door, turn the key
clockwise.
After unlocking a door, press the door lock to
release the latch and open the door.
Refer to the Gross Vehicle Weight Rating
information beginning on page 16 for loading
information.
1
4
3
5
6
7
8
2
Lock
Unlock
Lock
Unlock
78
Maintenance
Battery Installation
WARNING!
Improperly connecting or disconnecting battery cables can result in an explosion and
cause serious injury or death. When removing the battery, always disconnect the negative (black) cable
first. When reinstalling the battery, always connect the negative (black) cable last.
1.
Place the battery in the battery compartment
with terminals forward.
2.
Reinstall the battery hold-down strap.
3.
Install the positive (+) cable first.
Torque:
36 in-lbs (4 Nm)
4.
Install the red protective boot over the terminal.
5.
Install the negative (-) cable last.
Torque:
36 in-lbs (4 Nm)
6.
Reinstall the front chin fairing. Tighten all four
screws.
Torque:
36 in-lbs (4 Nm)
Battery Charging
Tip:
If your VICTORY motorcycle will not be used for a period of 6 months or longer, a maintenance
charger should be connected to the battery. An accessory maintenance charger and accessory
fused charging harness can be purchased through your authorized VICTORY dealer.
1.
Following the charger manufacturer’s instructions, use a battery charger designed for use
with 12-volt batteries. The charger should have a maximum charging rate of 1.8 amps.
Charge the battery for approximately 10 hours at a rate of 1.8 amps. If you use a taper or
trickle charger, it will take longer to charge the battery.
2.
After charging the battery, allow the battery to sit 1-2 hours before checking the state of
charge with a DC volt meter. The charge should be a minimum of 12.5 DC volts. Repeat
the charging cycle if the charge is less than 12.5 DC volts. Replace the battery if it fails
to reach 12.5 volts after the second charge.
Ignition Switch / Lock Lubrication
Periodically lubricate the ignition switch, saddle bag locks and fuel cap lock. We recommend
the use of VICTORY Multi-Purpose Lubricant.
1.
Spray lubricant directly into the ignition switch and into each lock cylinder for 1-2
seconds.
2.
Insert each key into its lock and turn it to all positions to distribute the lubricant.
3.
Wipe away any excess lubricant.
Sidestand Lubrication
Periodically lubricate the sidestand pivot and the
ends of the spring. See page 41 for sidestand
inspections.
36 in-lbs (4 Nm)
Step 3
(
+
)
Step 5
(
-
)
Lubricate
80
Maintenance
Side Covers
Remove the left side cover to access the electronic
control module, diagnostic connector and chassis-to-
engine harness connector.
Remove the right side cover to access the fuses, rear
suspension air fitting, clutch cable adjuster, purge
valve and flasher unit.
Remove both side covers to access the seat screws.
1.
Pull outward at each corner of the side cover to
disengage the three darts.
2.
Remove the side cover from the motorcycle.
3.
To reinstall the side cover, make sure each rubber
grommet is properly positioned. Align each dart
with the appropriate grommet and press inward
firmly to secure each dart.
Trunk Removal (CROSS COUNTRY TOUR)
1.
Open both saddlebag covers. Remove the
left saddlebag and side cover. Place them in
a safe location to prevent damage to the
painted surfaces.
2.
Disconnect the trunk wire harness.
3.
Pull the two trunk latch levers fully upward
to release the latches.
4.
From the rear of the motorcycle, grasp the
trunk firmly with both hands. Pull the trunk
assembly rearward to disengage the trunk
support legs from the saddlebag support
bracket bushings.
5.
Place the trunk assembly in a safe location to prevent damage.
6.
Reinstall the side cover and left saddlebag.
7.
Reverse this procedure to reinstall the trunk assembly. Make sure the trunk support legs
are firmly anchored onto the saddelbag support bracket bushings. Push both trunk latch
levers fully downward to engage the latches. When properly latched, theft prevention
bolts prevent latches from rotating and releasing.
WARNING!
An insecurely latched trunk assembly can cause loss of control resulting in serious injury
or death. Always make sure trunk latches are secure before operating the motorcycle.
Grommets
Latch
Release
86
Maintenance
Fuse Replacement
NOTICE:
Use fuses with the recommended amperage to avoid damage to the electrical system.
Tip:
Use the fuse puller provided in the tool kit to
remove a fuse.
1.
Remove the right side cover.
2.
Lift the release tab and slide the fuse
box upward to remove it from the
bracket. Release the tabs on each side of
the fuse box cover and remove the
cover.
3.
Remove the damaged fuse and seat the
new fuse firmly in its place.
4.
Reinstall the fuse box cover with the
double cut-out to the left (with print
readable from right side of motorcycle).
5.
Reinstall the fuse box and the side
cover.
Fuse Recommendations
Fuse Application
Fuse Size
Fuse Application
Fuse Size
Engine
15 amp
Anti-Lock Brakes (ABS)
30 amp (2)
Fuel Pump/Ignition Coil
15 amp
Reverse (if equipped) (on rear tire
debris flap)
25 amp
Lights
20 amp
Accessory (under right side cover)
20 amp
Turn Signals/Horn
10 amp
Radio (in fairing behind headlight)
25 amp
Ignition
10 amp
12-Volt Storage Compartment Outlet
(TOUR model) (under electrical cover
above battery)
10 amp
Chassis
20 amp
Fuse
Box
Accessory
Fuse
(if equipped)
Reverse Fuse (if equipped)
Radio Fuse (if equipped)
12-Volt Storage Compartment
Outlet (if equipped)
ABS Fuses
(if equipped)
90
Maintenance
Troubleshooting
Shifting Difficulties or Hard to Find Neutral
Battery Charging Rate Low or Battery Discharges
Brake Noise / Poor Brake Performance
Tip:
Contact a VICTORY dealer if brake performance does not return after these inspections.
Anti-Lock Brake Light Remains Illuminated or Illuminates Intermittently
Service Manual Availability
Some procedures are beyond the scope of this manual. See your dealer to purchase a
VICTORY Service Manual for your motorcycle.
Some procedures provided in the Service Manual require specialized knowledge, equipment,
and training. Be sure you have the required technical skills and tools that are needed before
you attempt ANY service on your motorcycle. Please contact your VICTORY dealer before
attempting any service work that is beyond your level of technical knowledge or experience,
or if the work requires specialized equipment.
Possible Cause
Possible Remedy/Action
Shift Linkage Bushings Dry Or Worn
Lubricate shift linkage.
Engine Oil Level Incorrect Or Wrong Type
Inspect level and quality of oil. See page 36.
Clutch Damage
Replace clutch.
Possible Cause
Possible Remedy/Action
Loose/Corroded Charging Circuit
Connection
Check/clean battery cable connections. Check/clean
charging circuit connections. See dealer.
Accessory Load Exceeds Charge Rate
Limit accessory operation when the engine is off.
Improperly Wired Accessory (Current Draw)
See dealer to check charging system output and cur-
rent draw.
Battery discharges when motorcycle not in
use.
See dealer to check key OFF current draw.
Possible Cause
Possible Remedy/Action
Dust / Dirt On Brake Disc(s)
Clean disc. See page 73.
Worn Pads Or Disc / Brake Disc Damage
Inspect pads. See pages 39 and 73.
Brake Fluid Level Low Or Fluid Contaminated
Inspect fluid level / fluid. See pages 37 and 38.
Possible Cause
Possible Remedy/Action
Blown fuse
Check the fuses. See page 86.
Loose or damaged pulse ring
Inspect pulse ring for looseness or chipped teeth.
Debris lodged in components
Inspect wheel speed sensor and pulse ring for debris.
Damage caused by debris
Inspect wheel speed sensor for cracked housing.
Damaged components
See service manual or authorized dealer.
99
Warranties
Victory Motorcycles Warranty Policy
Limited Warranty
Victory Motorcycles Division, Polaris Industries Inc., 2100 Highway 55, Medina, Minnesota 55340 gives a TWO
YEAR LIMITED WARRANTY on all components of your VICTORY motorcycle against defects in material or
workmanship. This warranty covers parts and labor charges for repair or replacement of defective parts and
begins on the date of purchase by the original retail purchaser. This warranty is transferable to another owner
during the warranty period through an authorized VICTORY MOTORCYCLES dealer, but any such transfer will
not extend the original term of the warranty. The duration of this warranty may vary by international region based
upon local laws and regulations.
Registration
At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to
VICTORY MOTORCYCLES within ten days of purchase. Upon receipt of this registration, VICTORY
MOTORCYCLES will record the registration for warranty. No verification of registration will be sent to the
purchaser as the copy of the Warranty Registration Form will be your proof of warranty coverage. If you have not
signed the original registration and received the customer copy, please contact your dealer immediately. NO
WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR MOTORCYCLE IS REGISTERED WITH
VICTORY MOTORCYCLES. Initial dealer preparation and set-up of your motorcycle is very important in
ensuring trouble-free operation. Purchasing a vehicle in the crate or without proper dealer set-up will void your
warranty coverage.
Warranty Coverage And Exclusions:
Limitations Of Warranties And Remedies
This limited warranty excludes any failures that are not caused by a defect in material or workmanship. THIS
WARRANTY DOES NOT COVER CLAIMS OF DEFECTIVE DESIGN. This warranty also does not cover acts
of God, accidental damage, normal wear and tear, abuse or improper handling. This warranty also does not cover
any motorcycle, component, or part that has been altered structurally, modified, neglected, improperly maintained
or used for racing, competition or purposes other than for which it was designed.
This warranty excludes damages or failures resulting from: improper lubrication; improper engine timing;
improper fuel; surface imperfections caused by external stress, heat, cold or contamination; operator error or
abuse; improper component alignment, tension, adjustment or altitude compensation; snow, water, dirt or other
foreign substance ingestion/contamination; improper maintenance; modified components; use of aftermarket or
unapproved components, accessories, or attachments; unauthorized repairs; or repairs made after the warranty
period expires or by an unauthorized repair center.
This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect
in materials or workmanship and provides no coverage for consumable components, general wear items, or any
parts exposed to friction surfaces, stresses, environmental conditions and/or contamination for which they were
not designed or not intended, including but not limited to the following items:
Wheels and tires
Finished and unfinished surfaces
Suspension components
Fuel injectors/Throttle body components
Brake components
Engine components
Seat components
Drive belts
Clutches and components
Hydraulic components and fluids
Steering components
Circuit breakers/Fuses
Batteries
Electronic components
Light bulbs/Sealed beam lamps
Spark plugs
Filters
Sealants
Lubricants
Coolants
Bushings
Bearings