Polaris FST Switchback - 2006 Fuse Box Diagram

Polaris FST Switchback - 2006 Fuse Box Diagram

95
MAINTENANCE
Engine Oil
Oil Change
9.
Open the handlebar cover. Locate the connector with the BROWN
and RED/WHITE wires. Connect the BROWN wire from the
jumper harness to the BROWN wire on the handlebar harness by
inserting the harness plug into the handlebar wiring harness
connector.
10. Open the fuse box and remove the 20A EFI fuse from the fuse
block.
11. Reinstall the left side panel.
12. Have an assistant use the ignition key to turn over the engine.
Crank the engine for 15 seconds.
13. Wait 30 seconds to allow the starter motor to cool down.
14. Repeat steps 12 and 13 four more times for a total of five cycles.
15. Reconnect the oil return line to the oil tank. Tighten the hose
clamp securely, but do not over-tighten.
16. To prevent oil spillage, wait 3 to 5 minutes to allow any oil in the
oil filter cap to drain out before removing it. While waiting,
remove the foam oil breather element from the airbox. See page
97.
17. Inspect the foam element. Clean it with soap and water and let it
dry. Reinstall it, or install a new element if the existing element is
damaged or degraded and unable to absorb liquid.
18. Remove the oil filter cap, then remove the oil filter. Inspect the
o-ring and replace it if it’s worn or damaged.
19. Install a new filter, then reinstall the cap. Tighten the cap to 17 ft.
lbs. (23 Nm).
20. Remove the jumper from the starter motor wiring harness.
Reconnect the solenoid and the originally-installed harness.
Reinstall the 20A EFI Fuse.
21. Remove the dipstick from the oil tank. Add 2 quarts (1.9 liters) of
the recommended oil. Reinstall the dipstick.
134
TROUBLESHOOTING
Engine and Drive Train Troubleshooting
Engine Speed, RPM or Boost is Limited
Possible Cause
Solution
Engine Management System RPM
Reduction Mode is activated
See causes on page 34.
Jammed clutch
Check for twisted belt or broken spring.
See your dealer.
Jammed track
Remove any foreign objects. Slider may
be melted to the track clips due to lack of
lubrication. Track may be iced up or fro-
zen to the ground.
Jammed or broken chaincase sprocket or
chain
See your dealer.
Mechanical failure
See your dealer.
Engine Doesn’t Turn Over
Possible Cause
Solution
Low battery voltage
Recharge the battery to 12.8 VDC.
Loose battery connections
Check all connections and tighten.
Loose solenoid connections
Check all connections and tighten.
Engine stop switch is off
Lift the stop switch to the ON position.
Fusable link malfunction
See your dealer.
Fuse panel malfunction
Check condition of fuses. Replace blown
fuses, then see your dealer.
Main relay panel malfunction
See your dealer.
Mechanical failure
See your dealer.
144
WARRANTY
Conditions and Exclusions
In order to qualify for warranty, the product must have been properly set up and tested by
a Polaris Dealer (if applicable). Failure of any dealer to perform the required vehicle Pre-
Delivery Inspection, perform all applicable service bulletins and have the consumer sign
the PDI form prior to delivery may void the warranty. Failure to provide proof of re-
quired periodic maintenance upon request may result in denial of warranty coverage. Use
of the recommended Polaris products for lubrication and maintenance as directed by the
Owner’s manual is highly recommended. Should a failure occur during the warranty
period resulting from the use of non-recommended products, warranty coverage may be
denied.
Warranty does not apply to parts exposed to friction surfaces, stresses, environmental
conditions and/or contamination. The following items are excluded from warranty con-
sideration if the failure was due to wear or not the direct result of a defect:
Skis
Ski wear rods
Tracks
Slide rails
Suspension components
Finished and unfinished surfaces
Brake components
Carburetor/Throttle body components
Seat components
Engine components
Clutches and components
Drive belts
Steering components
Hydraulic components
Batteries
Circuit breakers/Fuses
Light bulbs/Sealed beam lamps
Electronic components
Idler wheels
Warranty applies to the product only and does not allow for coverage of personal loss.
Some items are considered “consumable,” meaning they are considered part of normal
maintenance or part of completing an effective repair. The following items are excluded
from warranty coverage in the event of a warranty claim:
Spark Plugs
Lubricants such as oil, grease, etc.
Filters
Batteries (unless defective)
Fuel
Cosmetic damage/repair
Sealants
Coolants
Hotel fees
Meals
Towing charges
Shipping/ handling fees
Mileage
Product pick-up/delivery
Rentals/Loss of product use
Loss of vacation/personal time
This warranty also excludes failures resulting from improper lubrication; improper en-
gine timing; improper fuel; surface imperfections caused by external stress, heat, cold or
contamination; operator error or abuse; improper component alignment, tension, adjust-
ment or altitude compensation; failure due to snow, water, dirt or other foreign substance
ingestion/contamination; improper maintenance; modified components; use of aftermar-
ket components resulting in failure; unauthorized repairs; repairs made after the warranty
period expires or by an unauthorized repair center; use of the product in competition or
for commercial purposes. Warranty will not apply to any product which has been dam-
aged by abuse, accident, fire or any other casualty not determined a defect of materials or
workmanship.