Polaris RZR XP Turbo - 2016 Fuse Box Diagram

Polaris RZR XP Turbo - 2016 Fuse Box Diagram

75
WINCH GUIDE
Winch Cable Care
For your safety, always replace POLARIS winch parts (including the
cable) with genuine POLARIS replacement parts available at your
authorized POLARIS dealer.
WARNING!
Use of worn or damaged cable could lead to sudden failure and
SEVERE INJURY.
1.
Always inspect your winch before each use. Inspect for worn or
loose parts including mounting hardware. Never use the winch if
any part needs repair or replacement.
2.
Always inspect your winch cable before each use. Inspect for worn
or kinked winch cable.
A.
A kinked winch cable made of
wire rope is shown at right. Even
after being “straightened out,”
this cable has already been
permanently and severely
damaged. Promptly discontinue
use of a winch cable in this
condition.
B.
A kinked winch cable made of
wire rope that has been
“straightened out” is shown at
right. Even though it may look
usable, the cable has been
permanently and severely damaged. It can no longer transmit the load
that it could prior to kinking. Promptly discontinue use of a winch cable
in this condition.
C.
A winch cable made of
synthetic rope should be
inspected for signs of fraying.
Replace the cable if fraying is
observed (shown at right).
Promptly discontinue use of a
winch cable in this condition.
D.
Also replace the winch cable if there are fused or melted fibers. Such
an area of the synthetic rope will be stiff and appear smooth or glazed.
Promptly discontinue use of a winch cable in this condition.
A
B
C
96
MAINTENANCE
Fuse/Relay Center
If the engine stops or will not start, if the power steering stops working
(if equipped), or if you experience other electrical failures, a fuse may
need replacement. Locate and correct any short circuits that may have
caused the blown fuse, then replace the fuse. The fuse/relay center is
located under the driver’s seat.
Label
Value
Function
FAN
30A Circuit Breaker
Fan
EFI
10A Fuse
EFI Relay, Injectors, Coil, ECM,
Chassis Relay Coil, Fan Relay Coil,
Fuel Pump Relay Coil
KEY
10A Fuse
Gauge, EFI Relay Coil, EPS Relay
Coil, Key Switch
TERM
10A Fuse
Under Hood Terminal Block, Interior
LED
FUEL
10A Fuse
Fuel Pump
EPS
20A Fuse
Power Steering
LIGHTS
15A Fuse
Headlights, Taillights, Dash Lights
DRIVE
10A Fuse
All Wheel Drive (AWD)
ACCESSORY
10A Fuse
12V Receptacle
WATER
10A Fuse
Water Pump
Fuse Box
118
MAINTENANCE
Vehicle Immersion
NOTICE:
If your vehicle becomes immersed, major engine damage can result
if the machine is not thoroughly inspected. Take the vehicle in for
service before starting the engine. Your POLARIS dealer can provide
this service.
If it’s impossible to take your vehicle to a dealer before starting it,
follow the steps outlined below.
1.
Move the vehicle to dry land.
2.
Check the air box. See page 105. If water is present, dry the air box
and replace the filter with a new filter.
3.
Remove the fuse/relay center cover. See page 96. Allow any
moisture to dry, then reinstall the cover.
4.
Dry the spark plug wells with a clean cloth, then remove the spark
plugs.
5.
Turn the engine over several times.
6.
Dry the spark plugs and reinstall them, or install new plugs.
7.
Attempt to start the engine. If necessary, repeat the drying
procedure.
8.
Take the vehicle in for service as soon as possible, whether you
succeed in starting it or not. Your POLARIS dealer can provide the
required service.
9.
If water has been ingested into the PVT follow the procedure on
page 103 for drying.
Steering Wheel Inspection
Check the steering wheel for specified freeplay and smooth operation at
the intervals outlined in the Periodic Maintenance Chart beginning on
page 79.
1.
Position the vehicle on level ground.
2.
Lightly turn the steering wheel left and right.
3.
There should be 0.8-1.0” (20-25 mm) of freeplay.
4.
If there is excessive freeplay or strange noises, or if the steering
feels rough or “catchy,” have the steering system inspected by an
authorized POLARIS dealer.
126
MAINTENANCE
Cleaning and Storage
Storage Tips
Inspect and Lubricate
Inspect all cables and lubricate all areas of the vehicle as recommended
in the Periodic Maintenance Chart beginning on page 79.
Fog the Engine
1.
Treat the fuel system with POLARIS Carbon Clean or other
equivalent fuel treatment. Follow the instructions on the container.
Start the engine. Allow it to idle for several minutes so the Carbon
Clean reaches the injectors. Stop the engine.
2.
Remove the spark plugs and add 2-3 tablespoons of engine oil. To
access the plug holes, use a section of clear 1/4” hose and a small
plastic squeeze bottle filled with the pre-measured amount of oil.
Do this carefully! If you miss the plug holes, oil will drain from the
spark plug cavities into the hole at the front of the cylinder head,
and appear to be an oil leak.
3.
Reinstall the spark plugs. Torque to specification. See page 95.
4.
Apply dielectric grease to the inside of each spark plug cap.
Do not
reinstall the caps onto the plugs at this step
.
5.
Turn the engine over several times. Oil will be forced in and around
the piston rings and ring lands, coating the cylinder with a
protective film of fresh oil.
6.
If POLARIS fuel system additive is not used, fuel tank, fuel lines,
and injectors should be completely drained of gasoline.
7.
Reinstall the spark plug caps to the spark plugs.
Battery Maintenance
See pages 120-122 for storage and charging procedures.
Fuse Box
Remove the fuse box cover during storage.
Storage Area/Covers
Be sure the storage area is well ventilated. Cover the vehicle with a
genuine POLARIS cover. Do not use plastic or coated materials. They
do not allow enough ventilation to prevent condensation, and may
promote corrosion and oxidation.
127
MAINTENANCE
Cleaning and Storage
Removal from Storage
1.
Charge the battery if necessary.
2.
Make sure the spark plug is tight. Reinstall the fuse box cover if it
was removed for storage.
3.
Fill the fuel tank with fuel.
4.
Check all the points listed in the Daily Pre-Ride Inspection section
on page 50. Tightness of the bolts, nuts and other fasteners should
be checked by an authorized POLARIS dealer or other qualified
service facility.
5.
Lubricate at the intervals outlined in the Periodic Maintenance
Chart beginning on page 79.
WARNING!
Engine exhaust contains poisonous carbon monoxide and can
cause loss of consciousness or death. Never run an engine in an enclosed area.
Transporting the Vehicle
Follow these procedures when transporting the vehicle.
1.
Place the transmission in PARK.
NOTE:
After a ride, allow the engine to idle for 30 seconds before stopping the
engine. This will allow the turbo system to cool down.
2.
Stop the engine. Slowly release the brake pedal and make sure the
transmission is in PARK before exiting the vehicle.
3.
Remove the key to prevent loss during transporting. Secure the fuel
cap and seats. Ensure that the seats are attached correctly and are
not loose.
WARNING!
Cargo and other loose vehicle parts may fly off while transporting
this vehicle. Secure or remove all cargo, and inspect the unit for loose parts prior
to transport.
4.
Always tie the frame of the POLARIS vehicle to the transporting
unit securely with suitable straps or rope. Do not attach tie straps to
the front control arm bolt pockets.
2 Front Tie-Down Points
2 Rear Tie-Down Points (or Tow Loop)
136
WARRANTY
Warranty Coverage And Exclusions:
Limitations Of Warranties And Remedies
This warranty excludes damages or failures caused by abuse, accident, fire, or any other
cause other than a defect in materials or workmanship and provides no coverage for
consumable components, general wear items, or any parts exposed to friction surfaces,
stresses, environmental conditions and/or contamination for which they were not
designed or not intended, including but not limited to the following items:
Lubricants and Fluids
1. Mixing oil brands or using non-recommended oil may cause engine damage. We
recommend the use of POLARIS engine oil.
2. Damage or failure resulting from the use of non-recommended lubricants or fluids is
not covered by this warranty.
This warranty provides no coverage for personal loss or expense, including mileage,
transportation costs, hotels, meals, shipping or handling fees, product pick-up or
delivery, replacement rentals, loss of product use, loss of profits, or loss of vacation or
personal time.
THE EXCLUSIVE REMEDY FOR BREACH OF THIS WARRANTY SHALL BE, AT
POLARIS' OPTION, REPAIR OR REPLACEMENT OF ANY DEFECTIVE
MATERIALS, COMPONENTS, OR PRODUCTS. THE REMEDIES SET FORTH IN
THIS WARRANTY ARE THE ONLY REMEDIES AVAILABLE TO ANY PERSON
FOR BREACH OF THIS WARRANTY. POLARIS SHALL HAVE NO LIABILITY
TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL OR SPECIAL
DAMAGES OF ANY DESCRIPTION, WHETHER ARISING OUT OF EXPRESS OR
IMPLIED WARRANTY OR ANY OTHER CONTRACT, NEGLIGENCE, OR
OTHER TORT OR OTHERWISE. THIS EXCLUSION OF CONSEQUENTAL,
INCIDENTAL, AND SPECIAL DAMAGES IS INDEPENDENT FROM AND SHALL
SURVIVE ANY FINDING THAT THE EXCLUSIVE REMEDY FAILED OF ITS
ESSENTIAL PURPOSE.
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS
EXCLUDED FROM THIS LIMITED WARRANTY. ALL OTHER IMPLIED
WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTY OF MERCHANTABILITY) ARE LIMITED IN DURATION TO THE
ABOVE SIX MONTH WARRANTY PERIOD. POLARIS DISCLAIMS ALL
EXPRESS WARRANTIES NOT STATED IN THIS WARRANTY. SOME STATES DO
NOT PERMIT THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES OR ALLOW LIMITATIONS ON THE DURATION
OF IMPLIED WARRANTIES, SO THE ABOVE LIMITATIONS MAY NOT APPLY
TO YOU IF INCONSISTENT WITH CONTROLLING STATE LAW.
Wheels and tires
Finished and unfinished surfaces
Suspension components
Carburetor/Throttle body components
Brake components
Engine components
Seat components
Drive belts
Clutches and components
Hydraulic components and fluids
Steering components
Circuit breakers/Fuses
Batteries
Electronic components
Light bulbs/Sealed beam lamps
Spark plugs
Filters
Sealants
Lubricants
Coolants
Bushings
Bearings