FEATURES AND CONTROLS
Battery Discharge Indicator
The battery discharge indicator displays the amount
removed (used) from fully charged batter-
When the batteries are fully charged, the right-
most bar illuminates, indicating 0% has been used.
The charge status indicator will be solid green (see
page 20). As the batteries discharge, the bar moves
If batteries are not allowed to recharge fully (solid
green light), the battery discharge indicator may be
When the second bar from the left flashes, battery
discharge is at 70%. The batteries should be recharged as soon as possible.
the batteries more than 80%.
If the two left-most bars begin to flash, battery damage may occur with continued operation.
Stop the vehicle and recharge the batteries.
The hour meter records and displays the hours of actual vehicle movement since manufac-
Auxiliary 12-Volt Terminal Board
The 12-volt terminal board is located under the hood. It contains constant 12-volt, switched
12-volt and ground terminals that can be used to power auxiliary lights and accessories. The
terminals are limited to 10 amps.
Never install any accessory that grounds to the vehicle
The 12-volt receptacle can be used to power accessories, but is limited to 10 amps (the termi-
nal board and 12-volt outlet are fused together at 10 amps.
100% Remains (Full Charge)
Recharge the batteries
Always disconnect the main power connector
before servicing or unplugging any electrical
components. See page 28.
If you experience electrical failures not related to the
batteries, a fuse may need replacement. Locate and
correct any short circuits that may have caused the
blown fuse, then replace the fuse. Spare fuses are
located in the fuse blocks. See your Polaris dealer if
you suspect a relay or diode needs replacement.
main fuse block
is located under the hood on the
driver’s side. Always install fuses with the recom-
mended amperage to avoid damage to the electrical
relay and diode block
is located near the main
48-volt fuse block
is located behind the control-
ler, under the cargo box. Always install 48-volt fuses
in the 48-volt fuse block.
Steering Wheel Inspection
Check the steering wheel for specified freeplay and smooth operation at the intervals out-
lined in the Periodic Maintenance Chart beginning on page 41.
Position the vehicle on a level surface.
Lightly turn the steering wheel left and right. There should be 0.8-1.0 inch (20-25 mm)
of freeplay at the outer rim of the steering wheel.
If there is excessive freeplay or strange noises, or the steering feels rough or “catchy,”
have the steering system inspected by an authorized POLARIS dealer.
Adjust the rear shock absorber springs by rotating the adjustment cams
either clockwise or counter-clockwise to increase or decrease spring
Main Fuse Recommendations
48-Volt Fuse Recommendation
48-Volt Fuse Block
POLARIS Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIX MONTH LIMITED WARRANTY on
all components of the POLARIS vehicle against defects in material or workmanship. POLARIS also supports a
one year limited supplier warranty covering defects in material or workmanship on the factory-installed 12-volt
batteries in the 48-volt system.
This warranty covers the parts and labor charges for repair or replacement of defective parts which are covered by
this warranty. This warranty begins on the date of purchase. This warranty is transferable to another consumer
during the warranty period through a POLARIS dealer.
At the time of sale, the Warranty Registration Form must be completed by your dealer and submitted to
POLARIS within ten days. Upon receipt of this registration, POLARIS will record the registration for warranty.
No verification of registration will be sent to the purchaser as the copy of the Warranty Registration Form will be
the warranty entitlement. If you have not signed the original registration and received the customer copy, please
contact your dealer immediately. NO WARRANTY COVERAGE WILL BE ALLOWED UNLESS YOUR
VEHICLE IS REGISTERED WITH POLARIS.
Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchas-
ing a machine in the crate or without proper dealer set-up will void your warranty coverage.
WARRANTY COVERAGE AND EXCLUSIONS:
LIMITATIONS OF WARRANTIES AND REMEDIES
The POLARIS limited warranty excludes any failures that are not caused by a defect in material or workmanship.
This warranty does not cover accidental damage, normal wear and tear, abuse or improper handling. This war-
ranty also does not cover any vehicle that has been altered structurally, modified, neglected, improperly main-
tained, used for racing, or used for purposes other than for which it was manufactured, or for any damages which
occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this
warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing of upholstery
material, corrosion, or defects in parts, components or the vehicle due to fire, explosions or any other cause
beyond POLARIS' control.
Warranty does not apply to parts exposed to friction surfaces, stresses, environmental conditions and/or contami-
nation for which they were not designed or not intended, including but not limited to the following items:
Warranty applies to the product only and does not allow for coverage of personal loss. Some items are considered
"consumable," meaning they are considered part of normal maintenance or part of completing an effective repair.
The following items are excluded from warranty coverage in the event of a warranty claim:
Wheels and tires
Finished and unfinished surfaces
Carburetor/Throttle body components
Clutches and components
Light bulbs/Sealed beam lamps
Lubricants such as oil, grease, etc.
Shipping/ handling fees
Rentals/Loss of product use
Loss of vacation/personal time
Batteries (unless deemed defective by the POLARIS Warranty Department and the