Kia Optima Hybrid - 2013 Fuse Box Diagram

Kia Optima Hybrid - 2013 Fuse Box Diagram

Safety features of your vehicle
40
3
NOTICE
Before you replace a fuse or disconnect
a battery terminal, turn the ignition
switch to the LOCK position and
remove the ignition key. Never remove
or replace the air bag related fuse(s)
when the ignition switch is in the ON
position. Failure to heed this warning
will cause the SRS air bag warning light
to illuminate.
Occupant detection system
Your vehicle is equipped with an occu-
pant detection system in the front pas-
senger's seat.
The occupant detection system is
designed to detect the presence of a
properly-seated front passenger and
determine if the passenger's front air bag
should be enabled (may inflate) or not.
The driver's front air bag is not affected
or controlled by the occupant detection
system.
B240B05L
Passenger’s front air bag
WARNING -
Air bag
obstructions
Do not install or place any acces-
sories on the steering wheel,
instrument panel, or on the front
passenger's panel above the glove
box in a vehicle Such objects may
become dangerous projectiles if
the air bag deploys.
OTF030047N
4 23
Features of your vehicle
The automatic reverse feature for the dri-
ver’s window is only active when the
“auto up” feature is used by fully pulling
up the switch.
The automatic reverse
feature will not operate if the window is
raised using the halfway position on the
power window switch.
Power window lock button
(if equipped)
The driver can disable the power win-
dow switches on the passenger doors
by pressing the power window lock
switch, located on the driver’s door to
the LOCK position (pressed).
When the power window lock button
is in the LOCK position (pressed),
the driver’s master control cannot
operate the passenger door power
windows.
Always double check to make sure all
arms, hands, head and other obstruc-
tions are safely out of the way before
closing a window.
CAUTION
- Opening /
closing Window
To prevent possible damage to the
power window system, do not open
or close two windows or more at the
same time.This will also ensure the
longevity of the fuse.
WARNING -
Power
windows
Do not allow children to play with
the power windows. Keep the dri-
ver’s door power window lock
switch
in
the
LOCK
position
(pressed).
WARNING
Always check for obstructions
before raising any window to avoid
injuries or vehicle damage.
If an
object less than 4 mm (0.16 in.) in
diameter is caught between the
window glass and the upper win-
dow channel, the automatic reverse
window may not detect the resist-
ance and will not stop and reverse
direction.
OTF040023
4 31
Features of your vehicle
Resetting the sunroof
Whenever the vehicle battery is discon-
nected or discharged, or related fuse is
blown, you must reset your sunroof sys-
tem as follows:
1.Turn the ignition switch to the ON posi-
tion and close the sunroof completely.
2.Release the control lever.
3.Push and hold the control lever forward
(for more than 10 seconds) until the
sunroof tilts and slightly moves. Then,
release the lever.
4.Push the sunroof control lever forward
in the direction of close until the sun-
roof operates as follows;
SUNSHADE OPEN
TILT OPEN
SLIDE OPEN
SLIDE CLOSE
SUNSHADE CLOSE
Then, release the control lever.
When this is complete, the sunroof
system is reset.
For more detailed information, contact
an authorized Kia dealer.
NOTICE
If the sunroof is not reset when the vehi-
cle battery is disconnected or
dis-
charged, or related fuse is blown, the
sunroof may operate improperly.
Features of your vehicle
74
4
Shift to "P" to start engine
If you try to start the engine with the shift
lever not in P(Park), the warning illumi-
nates for 10 seconds on the LCD screen.
Check stop lamp fuse
When the stop lamp fuse is disconnect-
ed, The warning illuminates for 10 sec-
onds on the LCD display.
Replace the fuse with a new one.
If that is not possible you can start the
engine
by
pressing
the
ENGINE
START/STOP button for 10 seconds with
the ENGINE START/STOP button in
ACC.
Align steering wheel
If you start the engine when the steering
wheel is turned 90 degrees to the right
after a couple of seconds, “Align steering
wheel” illuminates on the LCD display for
5 seconds.
Turn the steering wheel to the left and
make it turned to the right less than 30
degrees.
OTFH040302N
OTFH040093N
OTFH040091N
4 115
Features of your vehicle
Digital clock
Whenever the battery terminals or relat-
ed fuses are disconnected, you must
reset the time.
When the ignition switch is in the ACC or
ON position, the clock buttons operate as
follows:
• HOUR (1) :
Pressing the H button will advance the
time display by one hour.
• MINUTE (2) :
Pressing the M button will advance the
time display by one minute.
• Display conversion:
To change the 12 hour format to the 24
hour format, press the H and M button
at the same time for more than 5 sec-
onds.
For example, if the time is 10:15 p.m.,
the display will change to 22:15.
Clothes hanger (if equipped)
To use the hanger, pull down the upper
portion of hanger.
WARNING
Do not adjust the clock while driv-
ing. You may lose your steering
control and cause severe personal
injury or accidents.
CAUTION
- Hanging
clothing
Do not hang heavy clothes, since
those may damage the hook.
OUN026348
OTF040162
Driving your vehicle
8
5
If the battery is weak or the smart key
does not work correctly, you can start
the engine by inserting the smart key
in the smart key holder.
When the stop lamp fuse is blown, you
can't
start
the
engine
normally.
Replace the fuse with a new one. If it is
not possible, you can start the engine
by pressing the ENGINE START/STOP
button for 10 seconds while it is in the
ACC position. The engine can start
without depressing the brake pedal.
But for your safety always depress the
brake pedal before starting the engine.
Do not press the ENGINE START/ STOP
button for more than 10 seconds except
when the stop lamp fuse is blown.
OTF050006
WARNING
The Hybrid system will start only
when the smart key is in the vehi-
cle. Never allow children or any per-
son who is unfamiliar with the vehi-
cle to touch the Hybrid system
start/stop button or related parts.
7
Engine compartment / 7-2
Maintenance services / 7-3
Owner maintenance / 7-5
Scheduled maintenance service / 7-7
Explanation of scheduled maintenance items / 7-19
Engine oil / 7-22
Coolant / 7-24
Brake fluid / 7-28
Washer fluid / 7-29
Parking brake / 7-29
Air cleaner / 7-30
Climate control air filter / 7-31
Wiper blades / 7-32
Battery / 7-35
Tires and wheels / 7-38
Fuses / 7-51
Appearance care / 7-61
Emission control system / 7-68
Maintenance
Maintenance
2
7
ENGINE COMPARTMENT
OYFH071001
The actual engine room in the vehicle may differ from the illustration.
1. Sub relay box
2. Engine coolant reservoir
3. Windshield washer fluid reservoir
4. Radiator cap
5. Engine oil dipstick
6. Engine oil filler cap
7. Brake fluid reservoir
8. Air cleaner
9. Fuse box
10. Inverter coolant
7 51
Maintenance
FUSES
A vehicle’s electrical system is protected
from electrical overload damage by
fuses.
This vehicle has 2 fuse panels, one locat-
ed in the driver’s side panel bolster, the
other in the engine compartment near
the battery.
If any of your vehicle’s lights, acces-
sories, or controls do not work, check the
appropriate circuit fuse. If a fuse has
blown, the element inside the fuse will
melt.
If the electrical system does not work,
first check the driver’s side fuse panel.
Always replace a blown fuse with one of
the same rating.
If the replacement fuse blows, this indi-
cates an electrical problem. Avoid using
the system involved and immediately
consult an authorized Kia dealer.
Three kinds of fuses are used: blade type
for lower amperage rating, cartridge type,
and multi fuse for higher amperage rat-
ings.
NOTICE
The actual fuse/relay panel label may
differ from equipped items.
WARNING -
Fuse replace-
ment
• Never replace a fuse with any-
thing but another fuse of the
same rating.
• A higher capacity fuse could
cause damage and possibly a
fire.
Never install a wire or aluminum
foil instead of the proper fuse -
even as a temporary repair. It may
cause extensive wiring damage
and a possible fire.
CAUTION -
Fuse
replacement
Do not use a screwdriver or any
other metal object to remove fuses
because it may cause a short circuit
and damage the system.
OLM079051N
Normal
Normal
Blade type
Cartridge type
Multi fuse
Main fuse
Blown
Blown
Normal
Blown
Normal
Blown
Maintenance
52
7
Instrument panel fuse replacement
1.Turn the ignition switch and all other
switches off.
2.Open the fuse panel cover.
3.Pull the suspected fuse straight out.
Use the removal tool provided in the
engine compartment fuse panel.
4.Check the removed fuse; replace it if it
is blown.
5.Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized Kia
dealer.
If you do not have a spare, use a fuse of
the same rating from a circuit you may
not need for operating the vehicle, such
as the cigar lighter fuse.
If the headlights or other electrical com-
ponents do not work and the fuses are
OK, check the fuse block in the engine
compartment. If a fuse is blown, it must
be replaced.
Memory fuse
Your vehicle is equipped with a memory
fuse to prevent battery discharge if your
vehicle is parked without being operated
for prolonged periods. Use the following
procedures before parking the vehicle for
prolonged periods.
1.Turn off the engine.
2.Turn off the headlights and tail lights.
3.Open the driver’s side panel cover and
pull up the memory fuse.
OTF070019
OTF070017
OTF070018
7 53
Maintenance
NOTICE
If the memory fuse is pulled up from
the fuse panel, the warning chime,
audio, clock and interior lamps, etc.,
will not operate. Some items must be
reset after
replacement. Refer
to
“Battery” in this section.
Even when the memory fuse is pulled
up, the battery can still be discharged
by operation of the headlights or other
electrical devices.
Engine compartment panel fuse
replacement
1.Turn the ignition switch and all other
switches off.
2.Remove the fuse box cover by press-
ing the tap and pulling up the cover.
3.Check the removed fuse; replace it if it
is blown. To remove or insert the fuse,
use the fuse puller in the engine com-
partment fuse panel.
4.Push in a new fuse of the same rating,
and make sure it fits tightly in the clips.
If it fits loosely, consult an authorized
Kia dealer.
CAUTION -
Fuse panel
covers
After checking the fuse panel in the
engine
compartment,
securely
install the fuse panel cover to pre-
vent electrical failures which may
occur from water leaking in.
OTF070020
Maintenance
54
7
Multi fuse
If the multi fuse is blown, it must be
removed as follows:
1.Remove the fuse panel in the engine
compartment.
2.Remove the nuts shown in the picture
above.
3.Replace the fuse with a new one of the
same rating.
4.Reinstall in the reverse order of
removal.
Oil pump cooling fuse/
Cooling fan fuse
If the oil pump cooling fuse or cooling fan
fuse is blown, it must be removed as fol-
lows:
1.Turn off the engine.
2.Disconnect the negative battery cable.
3.Remove the fuse panel on the right
side in the engine compartment.
4.Replace the fuse with a new one of the
same rating.
5.Reinstall in the reverse order of
removal.
Sub-relay fuse
If the sub-relay fuse is blown, it must be
removed as follows:
1.Turn off the engine.
2.Disconnect the negative battery cable.
3.Replace the fuse with a new one of the
same rating.
4.Reinstall in the reverse order of
removal.
NOTICE
If the multi or starting fuse is blown,
consult an authorized Kia dealer.
OVG079022
OTFH070072N
OYFH071021N
7 55
Maintenance
NOTICE
Not all fuse panel descriptions in this
manual may be applicable to your vehi-
cle. It is accurate at the time of printing.
When you inspect the fuse panel in your
vehicle, refer to the fuse panel label.
Fuse/relay panel description
Inside the fuse/relay panel covers, you can find the fuse/relay label describing fuse/relay name and capacity.
Inner fuse panel
Engine compartment fuse panel
OTF070023/OYF071071N/OTFH070071N
Sub-relay box
Maintenance
56
7
Inner fuse panel (Driver’s side fuse panel)
Description
Fuse rating
Protected component
MODULE 3
7.5A
Sport Mode Switch, Natural Vacuum Leak Detection, VESS Unit
PDM 1
25A
Smart Key Control Module
POWER OUTLET
15A
Front Power Outlet
MODULE 5
7.5A
Smart Key Control Module, Rear Seat Warmer Relay LH/RH
MODULE 2
7.5A
BCM, Panorama Sunroof, Rain Sensor
TRUNK
10A
I/P Junction Box (Trunk Lid Relay), Fuel Filler Door & Trunk Lid Switch, Trunk Room Lamp
CLOCK
10A
A/V & Navigation Head Unit, Audio, Smart Key Control Module, Overhead Console Lamp,
Crash Pad Mood Lamp, VESS Unit,A/C Control Module, BCM, AMP,
Power Outside Mirror Switch, Driver/Passenger Door Mood Lamp
C/LIGHTER
15A
Cigarette Lighter
HTD STRG
15A
Steering Wheel Heater
A/CON
7.5A
A/C Control Module, E/R Fuse & Relay Box (Blower Relay, Water Pump Relay),
Electronic A/C Compressor
WIPER
25A
Multifunction Switch, Front Wiper Motor, E/R Fuse & Relay Box (Wiper Relay, Rain SNSR Relay)
S/HEATER FRT
20A
Driver/Passenger CCS Cushion Warmer, Driver/Passenger Seat Warmer Module
E_WATER_PUMP
10A
Hybrid Water Pump
HTD MIRR
10A
Driver/Passenger Power Outside Mirror
MODULE 4 HEV
7.5A
MCU, Hydraulic Power Unit, Low Voltage DC-DC Converter, BMS Control Module,
Active Air Flap
A/BAG IND
7.5A
Instrument Cluster (Air Bag IND.)
START
7.5A
Transaxle Range Switch, Hybrid Control Unit
S/HEATER RR
15A
Rear Seat Warmer Relay LH/RH
P/SEAT PASS
20A
Passenger Seat Manual Switch
7 57
Maintenance
Description
Fuse rating
Protected component
MODULE 1
7.5A
Head Lamp Leveling Device Actuator LH/RH, Auto Head Lamp Leveling Device Module,
Driver IMS Module, BCM, Front Seat Warmer & CCS Switch,
Driver/Passenger CCS Control Module, Driver/Passenger Seat Warmer Module, Audio,
A/C Control Module, Electro Chromic Mirror, Lane Keeping Assist Module, Instrument Cluster
HCU
20A
Hybrid Control Unit
A/BAG
15A
Telltale Lamp, SRS Control Module, Passenger Weight Classification Sensor
P/WDW LH
25A
I/P Junction Box (Power Window LH Relay), Driver Safety Power Window Module
AMP
30A
AMP
PDM 2
7.5A
Start Stop Button Switch, Smart Key Control Module, Fob Holder, Stop Lamp Switch
BMS
10A
BMS Control Module
MDPS
10A
EPS Control Module, Crash Pad Switch, Tire Pressure Monitoring Module, ATM Lever Indicator
PDM 3
7.5A
Smart Key Control Module
P/WDW RH
25A
I/P Junction Box (Power Window RH Relay), Passenger Safety Power Window Module
P/SEAT DRV
30A
Driver IMS Module, Driver Seat Manual Switch, Driver Lumbar Support Switch
DR LOCK
20A
Two Turn Unlock Relay, I/P Junction Box (Door Lock Relay, Door Unlock Relay,
Turn Signal Lamp Sound Relay)
SUNROOF
20A
Panorama Sunroof
IG 1
20A
E/R Fuse & Relay Box (Fuse : ESC 3 10A, TCU 2 15A, ECU 4 10A, OPCU 2 10A)
POWER
CONNECTOR
AUDIO
15A
A/V & Navigation Head Unit, Audio
ROOM LP
10A
Driver/Passenger Smart Key Outside Handle, Driver IMS Module, Lamp Auto Cut Relay,
Driver/Passenger Door Scuff Lamp, A/C Control Module, Data Link Connector, RF Receiver,
BCM, Electro Chromic Mirror, Instrument Cluster, Auto Light & Photo Sensor,
Tire Pressure Monitoring Module
Maintenance
58
7
Engine compartment main fuse panel
Description
Fuse rating
Protected component
MULTI
FUSE
IP B+ 2
60A
I/P Junction Box (P/SEAT DRV 30A, P/SEAT PASS 20A, AMP 30A, PDM 2 7.5A, IPS 5,
IPS 6, ARISU 2)
AHB 1
60A
Hydraulic Power Unit
IGN 2
40A
E/R Fuse & Relay Box (PDM 3 (IG 2) Relay)
ESC 1
40A
ESC Module
RR HTD
40A
E/R Fuse & Relay Box (RR HTD Relay)
BLOWER
40A
E/R Fuse & Relay Box (Blower Relay)
IP B+ 1
60A
I/P Junction Box (PDM 1 25A, MODULE 3 7.5A, S/HEATER FRT 20A, S/HEATER RR 15A,
TRUNK 10A, P/WDW LH 25A, P/WDW RH 25A), Power Connector (AUDIO 15A))
MDPS
80A
EPS Control Module
FUSE
WIPER
10A
PCM
RR HTD IND
10A
A/C Control Module
OPCU 1
20A
Electric Oil Pump Unit
INVERTER
10A
MCU, Low Voltage DC-DC Converter, Active Air Flap
TCU 1
20A
PCM
STOP LP
15A
Hybrid Fuse & Relay Box (HAC Relay), Smart Key Control Module, Stop Lamp Relay
DEICER
20A
E/R Fuse & Relay Box (Deicer Relay)
WATER PUMP
10A
E/R Fuse & Relay Box (Water Pump Relay)
BMS C/FAN
20A
BMS Blower Motor Relay
IP B+ 3
50A
I/P Junction Box (Power Connector (ROOM LP 10A), SUNROOF 20A, DR LOCK 20A, BMS 10A,
IPS 1, IPS 3, ARISU 1)
ESC 2
30A
Multipurpose Check Connector, ESC Module
HCU
20A
Hybrid Control Unit
AHB 2
30A
Hydraulic Power Unit
7 59
Maintenance
Description
Fuse rating
Protected component
FUSE
C/FAN (LO)
40A
E/R Fuse & Relay Box (C/Fan(LO) Relay)
IGN 1
40A
E/R Fuse & Relay Box (PDM 1(ACC) Relay, PDM 2(IG 1) Relay)
EMS
40A
EMS Box (HORN 15A, ECU 3 10A, ECU 1 30A, F/PUMP 20A)
ECU 4
10A
PCM
TCU 2
15A
Transaxle Range Switch
ESC 3
10A
Hybrid Fuse & Relay Box (HAC Relay), Stop Lamp Switch, ESC Module,
Multipurpose Check Connector
B/UP LP
10A
A/V & Navigation Head Unit, Audio, Electro Chromic Mirror, BCM,
Rear Combination Lamp(IN) LH/RH
OPCU 2
10A
Hybrid Fuse & Relay Box (OPCU Relay), Electric Oil Pump Unit
Maintenance
60
7
Engine compartment sub fuse panel (Sub-relay box)
Engine compartment main fuse panel (Engine junction fuses)
Description
Fuse rating
Protected component
OPCU
80A
OPCU Relay
C/FAN
60A
C/FAN HI Relay
Relay No.
Relay Name
Type
E41
RR HTD Relay
PLUG MICRO
E42
PDM 1 (ACC) Relay
PLUG MICRO
E43
Water Pump Relay
PLUG MICRO
E44
C/FAN (LO) Relay
PLUG MICRO
E47
Deicer Relay
PLUG MICRO
E49
PDM 2 (IG1) Relay
PLUG MICRO
E50
PDM 3 (IG2) Relay
PLUG MICRO
E51
Wiper Relay
PLUG MICRO
E52
Rain SNSR Relay
PLUG MICRO
E53
B/Horn Relay
PLUG MICRO
E54
Blower Relay
PLUG MICRO
H9
The Hybrid battery uses high voltage top
operate the electric motor and other
components and other components. High
voltage is dangerous if touched.
Your vehicle is equipped with orange col-
ored insulation and covers over the high
voltage components to protect people
from electric shock. High voltage warning
labels are attached to some system com-
ponents as additional warnings. Your
vehicle's hybrid system should therefore
only be inspected or repaired by an
authorized Kia dealer.
WARNING
Never touch orange or high voltage
labeled components including wires,
cables, and connections.
If the insu-
lators or covers are damaged or
removed, severe injury or death from
electrocution may occur.
WARNING
When you replace the fuses, in the
engine compartment, never touch
the HPCU.
If you touch the HPCU, you may get
electrocuted resulting in injury or
death.
OYFH021005N
OYFH021004N
HPCU
HEV Battery