Ford Villager - 2002 Fuse Box Diagram

Ford Villager - 2002 Fuse Box Diagram

All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
Seating and Safety Restraints
140
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
Rating
Mini
Fuses
Standard
Fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
For fuses greater than 80A, please see your Ford or Lincoln Mercury
Dealer.
15
Roadside Emergencies
179
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
Corner Lamps
10A
Front Exterior Lamps
Heated Seat
7.5A
Heated Seats (not available)
I/P Illum
7.5A
Interior Panel Illumination Lamps
Electron
10A
Transaxle Control Module (TCM),
Electronic Automatic
Temperature Control (EATC)
Module, Instrument Cluster, Rear
Wiper Motor Assembly
Roadside Emergencies
180
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
Tail Lamp
10A
Rear Exterior Lamps
Air Bag
10A
Airbag Diagnostic Monitor
Audio
10A
Radio, Rear Radio Control, CD
Changer
Eng Cont
10A
Powertrain Control Module,
Oxygen Sensors
Room Lamp
15A
Interior Lamps
Mirror
7.5A
Smart Entry Control (SEC),
Power Mirror Switch
Stop Lamp
20A
Brake Pedal Position (BPP)
Switch, Trailer Tow Control Unit
Cigar Lighter
20A
Cigar Lighter
Hazard
10A
Hazard Warning Flasher Switch,
Anti-Theft Indicator
RR Pwr Plug
20A
Rear Powerpoint
Rear Blower
15A
Rear Blower Motor Relay, Rear
Blower Motor
Front Wiper
20A
Front Wiper/Washer Assembly
Rear Blower
15A
Rear Blower Motor Relay, Rear
Blower Motor
Rear Wiper
10A
Rear Wiper/Washer Assembly
O2 Sensor
7.5A
Oxygen Sensor
Audio/Video
15A
Radio/Video System
Turn
10A
Hazard Warning Flasher Switch
Audio Amp
20A
Subwoofer Amplifier
Front Blower
20A
Front Blower Motor, Front Blower
Motor/Speed Controller
Eng Cont
7.5A
Powertrain Control Module,
Lighting Control Module
Relays
10A
Speed Control, Instrument
Cluster, Rear Blower Motor, Data
Link Connector #2, Cooling Fans
Roadside Emergencies
181
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
A/C Cont
7.5A
Electronic Automatic
Temperature Control (EATC)
Module, A/C Relay, Front Climate
Control Panel
Electron
10A
Transmission Control, Lighting
Control Module, ABS Control
Module, Smart Entry Control
(SEC)/Timer Module
Rear Defog
20A
Rear Window Defrost
Front Blower
20A
Front Blower Motor, Front Blower
Motor/Speed Controller
Rear Defog
20A
Rear Window Defrost
Not Used
Heated Mirror
10A
Rear Window Defrost Switch,
Power/Heated Mirrors
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
Roadside Emergencies
182
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and specifications
chapter.
The high-current fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
Fog Lamp
7.5A*
Fog Lamps
FUEL PUMP
15A*
Fuel Pump Relay
INJ
10A*
Powertrain Control Module
(PCM), Injectors
SEC
7.5A*
Anti-Theft Relay, Smart Entry
Control (SEC)/Timer Module
RAD
7.5A*
Radiator Fan Sensing
ECCS
10A*
Data Link Connector (DLC) #1,
PCM Power Relay
Not Used
Not Used
USE SPECIFIED FUSES OR FUSIBLE LINKS ONLY
ALT
100A
MAIN
140A
ALT
65A
FR
BLW
45A
RR
DEF
75A
RAD
FAN
JOINT CONN.
RAD FAN
H1
RAD FAN
H2
RAD FAN
LO
30A
IGN
SW
20A
RAD
FAN
LO
30A
PWR
WND
40A
ABS
20A
ABS
15A
HORN
7.5A
SEC
7.5A
LAMP
15A
H/L
LH
15A
H/L
RH
10A
ALT
10A
ECCS
10A
INJ
15A
FUEL
PUMP
7.5A
RAD
FRONT
FOG
Roadside Emergencies
183
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
ALT
10A*
Generator
ABS
20A*
ABS Control Module
Not Used
H/L RH
15A*
Lighting Control Module
HORN
15A*
Horn Relay
Not Used
H/L LH
15A*
Lighting Control Module
Not Used
Not Used
ABS
40A**
ABS Control Module
Not Used
PWR WND
30A**
Power Window Relay, Smart Entry
Control (SEC)/Timer Module,
Power Seats
RAD FAN LO
20A**
Low Speed Fan Control Relay
Not Used
IGN SW
30A**
Ignition Switch
Not Used
RAD FAN
75A**
High Speed Fan Control Relay
FR BLW
65A**
Front Blower Motor Relays
RR DEF
45A**
Rear Window Defroster Relay
ALT
140A**
Accessory Relay, Ignition Relay,
Tail Lamp Relay, Fuse Junction
Panel
MAIN
100A**
Generator
* Mini Fuses ** Maxi Fuses
Roadside Emergencies
184
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
Children and air bags
For additional important safety
information, read all information on
safety restraints in this guide.
Children must always be properly
restrained. Accident statistics
suggest that children are safer when
properly restrained in the rear
seating positions than in the front
seating position. Failure to follow
these instructions may increase the
risk of injury in a collision.
Air bags can kill or injure a
child in a child seat.
NEVER
place a rear-facing child
seat in front of an active air bag. If
you must use a forward-facing
child seat in the front seat, move
the seat all the way back.
Seating and Safety Restraints
138
The fuel pump shut-off switch is
located in the driver
s foot well,
behind the kick panel. The reset
button (RED) for the fuel pump
shut-off switch is accessible through
an opening in the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the RUN position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
15
Roadside Emergencies
175
Standard fuse amperage rating and color
COLOR
Fuse
Rating
Mini
Fuses
Standard
Fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
For fuses greater than 80A, please see your Ford or Lincoln Mercury
Dealer.
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
Roadside Emergencies
176
The fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
Corner Lamps
10A
Front Exterior Lamps
Heated Seat
7.5A
Heated Seats (not available)
I/P Illum
7.5A
Interior Panel Illumination Lamps
Electron
10A
Transaxle Control Module (TCM),
Electronic Automatic
Temperature Control (EATC)
Module, Instrument Cluster, Rear
Wiper Motor Assembly
Tail Lamp
10A
Rear Exterior Lamps
Air Bag
10A
Airbag Diagnostic Monitor
Audio
10A
Radio, Rear Radio Control, CD
Changer
Roadside Emergencies
177
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
Eng Cont
10A
Powertrain Control Module,
Oxygen Sensors
Room Lamp
15A
Interior Lamps
Mirror
7.5A
Smart Entry Control (SEC),
Power Mirror Switch
Stop Lamp
20A
Brake Pedal Position (BPP)
Switch, Trailer Tow Control Unit
Cigar Lighter
20A
Cigar Lighter
Hazard
10A
Hazard Warning Flasher Switch,
Anti-Theft Indicator
RR Pwr Plug
20A
Rear Powerpoint
Rear Blower
15A
Rear Blower Motor Relay, Rear
Blower Motor
Front Wiper
20A
Front Wiper/Washer Assembly
Rear Blower
15A
Rear Blower Motor Relay, Rear
Blower Motor
Rear Wiper
10A
Rear Wiper/Washer Assembly
O2 Sensor
7.5A
Oxygen Sensor
Audio/Video
15A
Radio/Video System
Turn
10A
Hazard Warning Flasher Switch
Audio Amp
20A
Subwoofer Amplifier
Front Blower
20A
Front Blower Motor, Front Blower
Motor/Speed Controller
Eng Cont
7.5A
Powertrain Control Module,
Lighting Control Module
Relays
10A
Speed Control, Instrument
Cluster, Rear Blower Motor, Data
Link Connector #2, Cooling Fans
A/C Cont
7.5A
Electronic Automatic
Temperature Control (EATC)
Module, A/C Relay, Front Climate
Control Panel
Roadside Emergencies
178
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
Electron
10A
Transmission Control, Lighting
Control Module, ABS Control
Module, Smart Entry Control
(SEC)/Timer Module
Rear Defog
20A
Rear Window Defrost
Front Blower
20A
Front Blower Motor, Front Blower
Motor/Speed Controller
Rear Defog
20A
Rear Window Defrost
Not Used
Heated Mirror
10A
Rear Window Defrost Switch,
Power/Heated Mirrors
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle
s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and specifications
chapter.
Roadside Emergencies
179
The high-current fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
Fog Lamp
7.5A*
Fog Lamps
FUEL PUMP
15A*
Fuel Pump Relay
INJ
10A*
Powertrain Control Module
(PCM), Injectors
SEC
7.5A*
Anti-Theft Relay, Smart Entry
Control (SEC)/Timer Module
RAD
7.5A*
Radiator Fan Sensing
ECCS
10A*
Data Link Connector (DLC) #1,
PCM Power Relay
Not Used
Not Used
ALT
10A*
Generator
ABS
20A*
ABS Control Module
USE SPECIFIED FUSES OR FUSIBLE LINKS ONLY
ALT
100A
MAIN
140A
ALT
65A
FR
BLW
45A
RR
DEF
75A
RAD
FAN
JOINT CONN.
RAD FAN
H1
RAD FAN
H2
RAD FAN
LO
30A
IGN
SW
20A
RAD
FAN
LO
30A
PWR
WND
40A
ABS
20A
ABS
15A
HORN
7.5A
SEC
7.5A
LAMP
15A
H/L
LH
15A
H/L
RH
10A
ALT
10A
ECCS
10A
INJ
15A
FUEL
PUMP
7.5A
RAD
FRONT
FOG
Roadside Emergencies
180
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
Not Used
H/L RH
15A*
Lighting Control Module
HORN
15A*
Horn Relay
Not Used
H/L LH
15A*
Lighting Control Module
Not Used
Not Used
ABS
40A**
ABS Control Module
Not Used
PWR WND
30A**
Power Window Relay, Smart Entry
Control (SEC)/Timer Module,
Power Seats
RAD FAN LO
20A**
Low Speed Fan Control Relay
Not Used
IGN SW
30A**
Ignition Switch
Not Used
RAD FAN
75A**
High Speed Fan Control Relay
FR BLW
65A**
Front Blower Motor Relays
RR DEF
45A**
Rear Window Defroster Relay
ALT
140A**
Accessory Relay, Ignition Relay,
Tail Lamp Relay, Fuse Junction
Panel
MAIN
100A**
Generator
* Mini Fuses ** Maxi Fuses
Roadside Emergencies
181