Ford Fusion - 2016 Fuse Box Diagram

Ford Fusion - 2016 Fuse Box Diagram

PRINCIPLE OF OPERATION
WARNINGS
Airbags do not inflate slowly or
gently, and the risk of injury from a
deploying airbag is the greatest close
to the trim covering the airbag module.
All occupants of your vehicle,
including the driver, should always
properly wear their safety belts, even
when an airbag supplemental restraint
system is provided. Failure to properly wear
your safety belt could seriously increase
the risk of injury or death.
Always transport children 12 years
old and under in the back seat and
always properly use appropriate
child restraints. Failure to follow this could
seriously increase the risk of injury or death.
Never place your arm over the airbag
module as a deploying airbag can
result in serious arm fractures or
other injuries.
Airbags can kill or injure a child in a
child seat. Never place a rear-facing
child seat in front of an active airbag.
If you must use a forward-facing child seat
in the front seat, move the seat upon which
the child seat is installed all the way back.
Do not attempt to service, repair, or
modify the airbag supplemental
restraint systems or its fuses as you
could be seriously injured or killed. Contact
your authorized dealer as soon as possible.
Several airbag system components
get hot after inflation. To reduce the
risk of injury, do not touch them after
inflation.
If the airbag has deployed, the airbag
will not function again and must be
replaced immediately. If the airbag
is not replaced, the unrepaired area will
increase the risk of injury in a crash.
The airbags are a supplemental restraint
system and are designed to work with the
safety belts to help protect the driver and
right front passenger from certain upper
body injuries. Airbags do not inflate slowly;
there is a risk of injury from a deploying
airbag.
Note:
You will hear a loud bang and see a
cloud of harmless powdery residue if an
airbag deploys. This is normal.
The airbags inflate and deflate rapidly
upon activation. After airbag deployment,
it is normal to notice a smoke-like, powdery
residue or smell the burnt propellant. This
may consist of cornstarch, talcum powder
(to lubricate the bag) or sodium
compounds (for example, baking soda)
that result from the combustion process
that inflates the airbag. Small amounts of
sodium hydroxide may be present which
may irritate the skin and eyes, but none of
the residue is toxic.
While the system is designed to help
reduce serious injuries, contact with a
deploying airbag may also cause abrasions
or swelling. Temporary hearing loss is also
a possibility as a result of the noise
associated with a deploying airbag.
Because airbags must inflate rapidly and
with considerable force, there is the risk of
death or serious injuries such as fractures,
facial and eye injuries or internal injuries,
particularly to occupants who are not
properly restrained or are otherwise out of
position at the time of airbag deployment.
Thus, it is extremely important that
occupants be properly restrained as far
away from the airbag module as possible
while maintaining vehicle control.
Routine maintenance of the airbags is not
required.
38
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Supplementary Restraints System
WARNINGS
Do not lean your head on the door.
The side airbag could injure you as it
deploys from the side of the
seatback.
Do not attempt to service, repair, or
modify the airbag, its fuses or the
seat cover on a seat containing an
airbag as you could be seriously injured or
killed. Contact your authorized dealer as
soon as possible.
If the side airbag has deployed, the
airbag will not function again. The
side airbag system (including the
seat) must be inspected and serviced by
an authorized dealer. If the airbag is not
replaced, the unrepaired area will increase
the risk of injury in a crash.
The side airbags are located on the
outboard side of the seatbacks of the front
seats. In certain sideways crashes, the
airbag on the side affected by the crash
will be inflated. The airbag was designed
to inflate between the door panel and
occupant to further enhance the protection
provided occupants in side impact crashes.
E152533
The system consists of the following:
A label or embossed side panel
indicating that side airbags are fitted
to your vehicle.
Side airbags located inside the driver
and front passenger seatbacks.
Front passenger sensing system.
·Crash sensors and monitoring
system with readiness indicator.
See
Crash Sensors and Airbag
Indicator
(page 45).
Note:
The passenger sensing system will
deactivate the passenger seat-mounted
side airbag if it detects an empty passenger
seat.
The design and development of the side
airbag system included recommended
testing procedures that were developed
by a group of automotive safety experts
known as the Side Airbag Technical
Working Group. These recommended
testing procedures help reduce the risk of
injuries related to the deployment of side
airbags.
DRIVER AND PASSENGER
KNEE AIRBAGS
Driver and passenger knee airbags are
located under or within the instrument
panel. During a crash, the restraints control
module may activate the driver and
passenger knee airbags (individually or
both) based on crash severity and
respective occupant conditions. Under
certain crash and occupant conditions, the
driver and passenger knee airbags may
deploy (individually or both) but the
corresponding front airbag may not
activate. As with front and side airbags, it
is important to be properly seated and
restrained to reduce the risk of death or
serious injury.
43
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Supplementary Restraints System
Make sure the knee airbags are
operating properly. See
Crash
Sensors and Airbag Indicator
(page 45).
SIDE CURTAIN AIRBAGS
WARNINGS
Do not place objects or mount
equipment on or near the headliner
at the siderail that may come into
contact with a deploying side curtain
airbag. Failure to follow these instructions
may increase the risk of personal injury in
the event of a crash.
Do not lean your head on the door.
The side curtain airbag could injure
you as it deploys from the headliner.
Do not attempt to service, repair, or
modify the side curtain airbags, its
fuses, the A, B, or C pillar trim, or the
headliner on a vehicle containing side
curtain airbags. Contact your authorized
dealer as soon as possible.
All occupants of the vehicle including
the driver should always wear their
safety belts even when an airbag
supplemental restraint system and side
curtain airbag is provided.
To reduce risk of injury, do not
obstruct or place objects in the
deployment path of the side curtain
airbag.
If the side curtain airbags have
deployed, the side curtain airbags
will not function again. The side
curtain airbags (including the A, B and C
pillar trim and headliner) must be
inspected and serviced by an authorized
dealer. If the side curtain airbag is not
replaced, the unrepaired area will increase
the risk of injury in a crash.
The side curtain airbags will deploy during
significant side crashes. The side curtain
airbags are mounted to the roof side-rail
sheet metal, behind the headliner, above
each row of seats. In certain sideways
crashes, the side curtain airbag on the
impacted side of the vehicle will be
activated. The side curtain airbags are
designed to inflate between the side
window area and occupants to further
enhance protection provided in side impact
crashes.
The system consists of the following:
E75004
Side curtain airbags located above the
trim panels over the front and rear side
windows identified by a label or
wording on the headliner or roof-pillar
trim.
A flexible headliner which opens above
the side doors to allow side air curtain
deployment.
Crash sensors and monitoring
system with readiness indicator.
See
Crash Sensors and Airbag
Indicator
(page 45).
Children 12 years old and under should
always be properly restrained in the back
seats. The side curtain airbags will not
interfere with children restrained using a
properly installed child or booster seat
because it is designed to inflate downward
from the headliner above the doors along
the side window opening.
44
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Supplementary Restraints System
12 Volt DC Power Point
WARNINGS
Do not plug optional electrical
accessories into the cigar lighter
socket. Incorrect use of the cigar
lighter can cause damage not covered by
the vehicle warranty, and can result in fire
or serious injury.
Do not use a power point for
operating a cigar lighter.
Incorrect
use of the power points can cause
damage not covered by the vehicle
warranty, and can result in fire or serious
injury.
Note:
When you switch the ignition on, you
can use the socket to power 12 volt
appliances with a maximum current rating
of 15 amps.
If the power supply does not work after you
switch the ignition off, switch the ignition
on.
Note:
Do not hang any accessory from the
accessory plug.
Note:
Do not use the power point over the
vehicle capacity of 12 volt DC 180 watts or
a fuse may blow.
Note:
Always keep the power point caps
closed when not in use.
Do not insert objects other than an
accessory plug into the power point.
This
will damage the power point and blow the
fuse.
Run the vehicle for full capacity use of the
power point.
To prevent the battery from running out of
charge:
Do not use the power point longer than
necessary when the vehicle is not
running.
Do not leave devices plugged in
overnight or when you park your vehicle
for extended periods.
Locations
Power points may be in the following
locations:
On the front of the center console.
Inside the center console.
On the rear of the center console.
110 Volt AC Power Point
(If Equipped)
WARNING
Do not keep electrical devices
plugged in the power point whenever
the device is not in use. Do not use
any extension cord with the 110 volt AC
power point, since it will defeat the safety
protection design. Doing so may cause the
power point to overload due to powering
multiple devices that can reach beyond
the 150 watt load limit and could result in
fire or serious injury.
Note:
The power point will turn off when
the ignition is switched off or the battery
voltage drops below 11 volts.
Use the power point for powering electric
devices that require up to 150 watts.
It is
on the rear of the center console.
E193395
Note:
Depending on your vehicle, the power
point may open to the right or upward.
143
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Auxiliary Power Points
WARNINGS
When doing this procedure, you will
be taking your vehicle out of park (P)
which means your vehicle can roll
freely. To avoid unwanted vehicle
movement, always fully set the parking
brake prior to doing this procedure. Use
wheel chocks if appropriate.
If you fully release the parking brake
and the brake warning lamp remains
illuminated, the brakes may not be
working properly. See your authorized
dealer.
Note:
For some markets this feature will be
disabled.
Your vehicle is equipped with a brake-shift
interlock feature that prevents moving the
gearshift lever from park (P) when the
ignition is in the on position and the brake
pedal is not pressed.
If you cannot move the gearshift lever out
of park (P) position with the ignition in the
on position and the brake pedal pressed,
a malfunction may have occurred. It is
possible that a fuse has blown or your
vehicle
s brake lamps are not operating
properly. See
Fuse Specification Chart
(page 237).
If the fuse is not blown and the brake
lamps are working properly, the following
procedure will allow you to move the
gearshift lever from park (P):
E155984
1.
Remove the side panel on the right side
of the gearshift lever.
E155985
2.
Locate the access hole.
E155983
3.
Insert the screwdriver (or similar tool)
into the access hole and press the lever
foreword while pulling the gearshift
lever out of the park (P) position and
into the neutral (N) position.
4.
Remove the tool and reinstall the
panel.
5.
Start the vehicle and release the
parking brake.
165
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Transmission
TOWING A TRAILER
WARNINGS
Do not exceed the GVWR or
the GAWR specified on the
certification label.
Towing trailers beyond the
maximum recommended
gross trailer weight exceeds the
limit of your vehicle and could
result in engine damage,
transmission damage, structural
damage, loss of vehicle control,
vehicle rollover and personal
injury.
Note:
Your vehicle may have
electrical items, such as fuses or
relays, related to towing. See
Fuses
(page 237).
Your vehicle's load capacity
designation is by weight, not by
volume, so you cannot necessarily
use all available space when
loading a vehicle.
Towing a trailer places an extra
load on your vehicle's engine,
transmission, axle, brakes, tires
and suspension. Inspect these
components periodically during,
and after, any towing operation.
Load Placement
To help minimize how trailer
movement affects your vehicle
when driving:
Load the heaviest items closest
to the trailer floor.
Load the heaviest items
centered between the left and
right side trailer tires.
Load the heaviest items above
the trailer axles or just slightly
forward toward the trailer
tongue. Do not allow the final
trailer tongue weight to go
above or below 10-15% of the
loaded trailer weight.
Select a tow bar with the
correct rise or drop. When both
the loaded vehicle and trailer
are connected, the trailer frame
should be level, or slightly
angled down toward your
vehicle, when viewed from the
side.
When driving with a trailer or
payload, a slight takeoff vibration
or shudder may be present due to
the increased payload weight.
Additional information regarding
proper trailer loading and setting
your vehicle up for towing is
located in the Load Carrying
chapter. See
Load Limit
(page
209).
You can also find information in
the
RV & Trailer Towing Guide
available at your authorized
dealer, or online.
217
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Towing
3.
Remove your foot from the brake pedal
and press the
START/STOP
button
to switch off the ignition.
4.
You can either attempt to start the
engine by pressing the brake pedal and
the
START/STOP
button, or switch
on the ignition only by pressing the
START/STOP
button without
pressing the brake pedal. Both ways
re-enable the fuel system.
Note:
When you try to restart your vehicle
after a fuel shutoff, the vehicle makes sure
that various systems are safe to restart.
Once your vehicle determines that the
systems are safe, then the vehicle will allow
you to restart.
Note:
In the event that your vehicle does
not restart after your third attempt, contact
an authorized dealer.
JUMP STARTING THE VEHICLE
WARNINGS
Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide correct
ventilation.
Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately.
Use only adequately sized cables
with insulated clamps.
Preparing Your Vehicle
Do not attempt to push-start your
automatic transmission vehicle.
Note:
Attempting to push-start a vehicle
with an automatic transmission may cause
transmission damage.
Note:
Use only a 12-volt supply to start your
vehicle.
Note:
Do not disconnect the battery of the
disabled vehicle as this could damage the
vehicle electrical system.
Park the booster vehicle close to the hood
of the disabled vehicle, making sure the
two vehicles do not touch.
Connecting the Jumper Cables
WARNINGS
Do not attach the cables to fuel lines,
engine rocker covers, the intake
manifold or electrical components
as grounding points. Stay clear of moving
parts. To avoid reverse polarity
connections, make sure that you correctly
identify the positive (+) and negative (-)
terminals on both the disabled and booster
vehicles before connecting the cables.
Do not attach the end of the positive
cable to the studs or L-shaped eyelet
located above the positive (+)
terminal of your vehicle
s battery. High
current may flow through and cause
damage to the fuses.
Do not connect the end of the
second cable to the negative (-)
terminal of the battery to be jumped.
A spark may cause an explosion of the
gases that surround the battery.
Note:
In the illustration, the bottom vehicle
represents the booster vehicle.
228
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Roadside Emergencies
FUSE SPECIFICATION CHART
Power Distribution Box
WARNINGS
Always disconnect the battery before
servicing high-current fuses.
To reduce risk of electrical shock,
always replace the cover to the
power distribution box before
reconnecting the battery or refilling fluid
reservoirs.
The power distribution box is located in
the engine compartment. It has
high-current fuses that protect your
vehicle's main electrical systems from
overloads.
If the battery has been disconnected and
reconnected, some features will need to
be reset. See
Changing the 12V Battery
(page 256).
E190797
Protected components
Fuse amp rating
Fuse or relay number
Wide open panoramic roof 1.
30A
3
1
Starter relay.
-
2
Rain sensor.
15A
1
3
237
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Blower motor relay.
4
Power point 3 - Back of console.
20A
3
5
Not used.
6
Powertrain control module - vehicle power
1.
20A
1
7
Powertrain control module - vehicle power
2.
20A
1
8
Powertrain control module relay.
9
Power point 1 - driver front.
20A
3
10
Powertrain control module - vehicle power
4.
15A
2
11
Powertrain control module - vehicle power
3.
15A
2
12
Powertrain control module - vehicle power
5.
10A
2
13
Powertrain control module - vehicle power
6.
10A
2
14
Run-start relay.
15
Power point 2 - console.
20A
3
16
Not used.
17
Not used.
18
Run-start electronic power assist steering.
10A
1
19
Run/start lighting.
10A
1
20
Run/start transmission control.
15A
1
21
Transmission oil pump start/stop.
Air conditioner clutch solenoid.
10A
1
22
Run-start.
15A
1
23
Blind spot information system.
Rear view camera.
Adaptive cruise control.
238
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Heads-up display.
Voltage stability module.
Not used.
24
Run-start anti-lock brake system.
10A
2
25
Run-start powertrain control module.
10A
2
26
Not used.
27
Not used.
28
Mass air flow monitor.
5A
1
29
Not used.
30
Not used.
31
Electronic fan 1 relay.
32
A/C clutch relay.
33
Not used.
34
Not used.
35
Not used.
36
Not used.
37
Electronic fan 2 relay.
38
Electronic fan coil 2 and 3 relay.
39
Horn relay.
40
Not used.
41
Fuel pump coil relay.
42
Not used.
43
Not used.
44
Not used.
45
Not used.
46
Not used.
47
Not used.
48
239
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Keep alive power.
10A
1
49
Horn.
20A
1
50
Not used.
51
Not used.
52
Power seats.
10A
1
53
Brake on off switch.
10A
2
54
ALT sensor.
10A
2
55
1
Micro fuse.
2
Dual micro fuse.
3
M-type fuse.
Power Distribution Box - Bottom
There are fuses located on the bottom of
the fuse box. To access the bottom of the
fuse box, do the following:
E145983
1.
Release the two latches, located on
both sides of the fuse box.
2.
Raise the inboard side of the fuse box
from the cradle.
3.
Move the fuse box toward the center
of the engine compartment.
4.
Pivot the outboard side of the fuse box
to access the bottom side.
240
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
E190798
Protected components
Fuse amp rating
Fuse or relay number
Not used.
56
Diesel vaporizer or E100.
20A
1
57
Fuel pump feed.
30A
1
58
Electronic fan 3.
30A
2
59
Electronic fan 1.
30A
2
60
Not used.
61
Body control module 1.
50A
2
62
Electronic fan 2.
25A
1
63
Not used.
64
Front heated seat.
20A
1
65
241
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
66
Body control module 2.
50A
2
67
Heated rear window.
40A
1
68
Anti-lock brake system valves.
30A
1
69
Passenger seat.
30A
1
70
Not used.
71
Trans oil pump.
20A
1
72
Rear heated seats.
20A
1
73
Driver seat module.
30A
1
74
Wiper motor 1.
25A
1
75
Power lift-gate module.
30A
1
76
Climate control seat module.
30A
1
77
Trailer tow module.
40A
1
78
Blower motor.
40A
2
79
Wiper motor 2.
25A
1
80
Inverter.
40A
1
81
Not used.
82
TRCM shifter.
20A
1
83
Starter solenoid.
30A
1
84
Wide open panoramic roof 2.
30A
1
85
242
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
86
Anti-lock brake system pump.
60A
2
87
1
M-type fuse.
2
J-type fuse.
Passenger Compartment Fuse
Panel
The fuse panel is located under the
instrument panel to the left of the steering
column.
Note:
It may be easier to access the fuse
panel if you remove the finish trim piece.
E145984
243
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Lighting (ambient, glove box, vanity, dome,
trunk).
10A
1
1
Memory seats, lumbar, power mirror.
7.5A
1
2
Driver door unlock.
20A
1
3
Not used (spare).
5A
1
4
Subwoofer amplifier.
20A
1
5
Heated seat relay coil.
10A
2
6
Not used (spare).
10A
2
7
Not used (spare).
10A
2
8
Not used (spare).
10A
2
9
Keypad.
5A
2
10
Power decklid module.
Cellphone passport module.
Not used (spare).
5A
2
11
Climate control.
7.5A
2
12
Gear shift
Steering wheel column lock.
7.5A
2
13
Cluster.
Datelink logic.
Battery electronic control module.
10A
2
14
Datalink gateway module.
10A
2
15
Child lock.
15A
1
16
Decklid-liftglass release.
Tracking and blocking.
5A
2
17
Ignition.
5A
2
18
Push button stop start switch.
Passenger airbag disabled indicator.
7.5A
2
19
244
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Transmission range.
Adaptive headlamp.
7.5A
2
20
Humidity and in
car temperature sensor.
5A
2
21
Occupant classification sensor.
5A
2
22
Delayed accessory (power inverter logic,
moonroof logic).
10A
1
23
Central lock unlock.
20A
1
24
Driver door (window, mirror).
30A
1
25
Front passenger door (window, mirror).
30A
1
26
Moonroof.
30A
1
27
Amplifier.
20A
1
28
Rear driver side door (window).
30A
1
29
Rear passenger side door (window).
30A
1
30
Not used (spare).
15A
1
31
Global positioning system.
10A
1
32
Display.
Voice control.
Adaptive cruise control.
Radio frequency receiver.
Radio.
20A
1
33
Active noise control.
CD changer.
Run-start bus (fuse 19, 20, 21, 22, 35, 36,
37, circuit breaker).
30A
1
34
Restraints control module.
5A
1
35
Auto-dimming rear view mirror.
15A
1
36
Continuous control damping suspension.
Rear heated seats.
245
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
All wheel drive.
15A
1
37
Heated steering wheel.
Not used (spare).
30A
38
1
Micro fuse.
2
Dual micro fuse.
CHANGING A FUSE
Fuses
WARNING
Always replace a fuse with one that
has the specified amperage rating.
Using a fuse with a higher amperage
rating can cause severe wire damage and
could start a fire.
E142430
If electrical components in the vehicle are
not working, a fuse may have blown. A
break in the fuse wire will indicate a blown
fuse. Check the appropriate fuses before
replacing any electrical components.
246
Fusion/Mondeo (CC7) Canada/United States of America, enUSA, First Printing
Fuses
PRINCIPLE OF OPERATION
WARNINGS
Airbags do not inflate slowly or
gently, and the risk of injury from a
deploying airbag is the greatest close
to the trim covering the airbag module.
All occupants of your vehicle,
including the driver, should always
properly wear their safety belts, even
when an airbag supplemental restraint
system is provided. Failure to properly wear
your safety belt could seriously increase
the risk of injury or death.
Always transport children 12 years
old and under in the back seat and
always properly use appropriate
child restraints. Failure to follow this could
seriously increase the risk of injury or death.
Never place your arm over the airbag
module as a deploying airbag can
result in serious arm fractures or
other injuries.
Airbags can kill or injure a child in a
child seat. Never place a rear-facing
child seat in front of an active airbag.
If you must use a forward-facing child seat
in the front seat, move the seat upon which
the child seat is installed all the way back.
Do not attempt to service, repair, or
modify the airbag supplemental
restraint systems or its fuses as you
could be seriously injured or killed. Contact
your authorized dealer as soon as possible.
Several airbag system components
get hot after inflation. To reduce the
risk of injury, do not touch them after
inflation.
If the airbag has deployed, the airbag
will not function again and must be
replaced immediately. If the airbag
is not replaced, the unrepaired area will
increase the risk of injury in a crash.
The airbags are a supplemental restraint
system and are designed to work with the
safety belts to help protect the driver and
right front passenger from certain upper
body injuries. Airbags do not inflate slowly;
there is a risk of injury from a deploying
airbag.
Note:
You will hear a loud bang and see a
cloud of harmless powdery residue if an
airbag deploys. This is normal.
The airbags inflate and deflate rapidly
upon activation. After airbag deployment,
it is normal to notice a smoke-like, powdery
residue or smell the burnt propellant. This
may consist of cornstarch, talcum powder
(to lubricate the bag) or sodium
compounds (for example, baking soda)
that result from the combustion process
that inflates the airbag. Small amounts of
sodium hydroxide may be present which
may irritate the skin and eyes, but none of
the residue is toxic.
While the system is designed to help
reduce serious injuries, contact with a
deploying airbag may also cause abrasions
or swelling. Temporary hearing loss is also
a possibility as a result of the noise
associated with a deploying airbag.
Because airbags must inflate rapidly and
with considerable force, there is the risk of
death or serious injuries such as fractures,
facial and eye injuries or internal injuries,
particularly to occupants who are not
properly restrained or are otherwise out of
position at the time of airbag deployment.
Thus, it is extremely important that
occupants be properly restrained as far
away from the airbag module as possible
while maintaining vehicle control.
Routine maintenance of the airbags is not
required.
38
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Supplementary Restraints System
WARNINGS
Do not lean your head on the door.
The side airbag could injure you as it
deploys from the side of the
seatback.
Do not attempt to service, repair, or
modify the airbag, its fuses or the
seat cover on a seat containing an
airbag as you could be seriously injured or
killed. Contact your authorized dealer as
soon as possible.
If the side airbag has deployed, the
airbag will not function again. The
side airbag system (including the
seat) must be inspected and serviced by
an authorized dealer. If the airbag is not
replaced, the unrepaired area will increase
the risk of injury in a crash.
The side airbags are located on the
outboard side of the seatbacks of the front
seats. In certain sideways crashes, the
airbag on the side affected by the crash
will be inflated. The airbag was designed
to inflate between the door panel and
occupant to further enhance the protection
provided occupants in side impact crashes.
E152533
The system consists of the following:
A label or embossed side panel
indicating that side airbags are fitted
to your vehicle.
Side airbags located inside the driver
and front passenger seatbacks.
Front passenger sensing system.
Crash sensors and monitoring system
with readiness indicator. See
Crash
Sensors and Airbag Indicator
(page
45).
Note:
The passenger sensing system will
deactivate the passenger seat-mounted
side airbag if it detects an empty passenger
seat.
The design and development of the side
airbag system included recommended
testing procedures that were developed
by a group of automotive safety experts
known as the Side Airbag Technical
Working Group. These recommended
testing procedures help reduce the risk of
injuries related to the deployment of side
airbags.
DRIVER AND PASSENGER
KNEE AIRBAGS
Driver and passenger knee airbags are
located under or within the instrument
panel. During a crash, the restraints control
module may activate the driver and
passenger knee airbags (individually or
both) based on crash severity and
respective occupant conditions. Under
certain crash and occupant conditions, the
driver and passenger knee airbags may
43
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Supplementary Restraints System
deploy (individually or both) but the
corresponding front airbag may not
activate. As with front and side airbags, it
is important to be properly seated and
restrained to reduce the risk of death or
serious injury.
Make sure the knee airbags are
operating properly. See
Crash
Sensors and Airbag Indicator
(page 45).
SIDE CURTAIN AIRBAGS
WARNINGS
Do not place objects or mount
equipment on or near the headliner
at the siderail that may come into
contact with a deploying side curtain
airbag. Failure to follow these instructions
may increase the risk of personal injury in
the event of a crash.
Do not lean your head on the door.
The side curtain airbag could injure
you as it deploys from the headliner.
Do not attempt to service, repair, or
modify the side curtain airbags, its
fuses, the A, B, or C pillar trim, or the
headliner on a vehicle containing side
curtain airbags. Contact your authorized
dealer as soon as possible.
All occupants of the vehicle including
the driver should always wear their
safety belts even when an airbag
supplemental restraint system and side
curtain airbag is provided.
To reduce risk of injury, do not
obstruct or place objects in the
deployment path of the side curtain
airbag.
WARNINGS
If the side curtain airbags have
deployed, the side curtain airbags
will not function again. The side
curtain airbags (including the A, B and C
pillar trim and headliner) must be
inspected and serviced by an authorized
dealer. If the side curtain airbag is not
replaced, the unrepaired area will increase
the risk of injury in a crash.
The side curtain airbags will deploy during
significant side crashes. The side curtain
airbags are mounted to the roof side-rail
sheet metal, behind the headliner, above
each row of seats. In certain sideways
crashes, the side curtain airbag on the
impacted side of the vehicle will be
activated. The side curtain airbags are
designed to inflate between the side
window area and occupants to further
enhance protection provided in side impact
crashes.
The system consists of the following:
E75004
Side curtain airbags located above the
trim panels over the front and rear side
windows identified by a label or
wording on the headliner or roof-pillar
trim.
A flexible headliner which opens above
the side doors to allow side air curtain
deployment.
44
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Supplementary Restraints System
12 Volt DC Power Point
WARNINGS
Do not plug optional electrical
accessories into the cigar lighter
socket. Incorrect use of the cigar
lighter can cause damage not covered by
the vehicle warranty, and can result in fire
or serious injury.
Do not use a power point for
operating a cigar lighter.
Incorrect
use of the power points can cause
damage not covered by the vehicle
warranty, and can result in fire or serious
injury.
Note:
When you switch the ignition on, you
can use the socket to power 12 volt
appliances with a maximum current rating
of 15 amps.
If the power supply does not work after you
switch the ignition off, switch the ignition
on.
Note:
Do not hang any accessory from the
accessory plug.
Note:
Do not use the power point over the
vehicle capacity of 12 volt DC 180 watts or
a fuse may blow.
Note:
Always keep the power point caps
closed when not in use.
Do not insert objects other than an
accessory plug into the power point.
This
will damage the power point and blow the
fuse.
Run the vehicle for full capacity use of the
power point.
To prevent the battery from running out of
charge:
Do not use the power point longer than
necessary when the vehicle is not
running.
Do not leave devices plugged in
overnight or when you park your vehicle
for extended periods.
Locations
Power points may be in the following
locations:
On the front of the center console.
Inside the center console.
On the rear of the center console.
110 Volt AC Power Point
(If Equipped)
WARNING
Do not keep electrical devices
plugged in the power point whenever
the device is not in use. Do not use
any extension cord with the 110 volt AC
power point, since it will defeat the safety
protection design. Doing so may cause the
power point to overload due to powering
multiple devices that can reach beyond
the 150 watt load limit and could result in
fire or serious injury.
Note:
The power point will turn off when
the ignition is switched off or the battery
voltage drops below 11 volts.
Use the power point for powering electric
devices that require up to 150 watts.
It is
on the rear of the center console.
E193395
Note:
Depending on your vehicle, the power
point may open to the right or upward.
143
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Auxiliary Power Points
Upshifts when accelerating (recom-
mended for best fuel economy)
Shift from:
15 mph (24 km/h)
1 - 2
25 mph (40 km/h)
2 - 3
40 mph (64 km/h)
3 - 4
45 mph (72 km/h)
4 - 5
50 mph (80 km/h)
5 - 6
The instrument cluster displays your
currently selected gear.
Note:
The system stays in manual control
until you make another shift selection (for
example, drive [D]).
Brake-Shift Interlock
WARNINGS
Do not drive your vehicle until you
verify that the brake lamps are
working.
When doing this procedure, you will
be taking your vehicle out of park (P)
which means your vehicle can roll
freely. To avoid unwanted vehicle
movement, always fully set the parking
brake prior to doing this procedure. Use
wheel chocks if appropriate.
If you fully release the parking brake
and the brake warning lamp remains
illuminated, the brakes may not be
working properly. See your authorized
dealer.
Note:
For some markets this feature will be
disabled.
Your vehicle is equipped with a brake-shift
interlock feature that prevents moving the
gearshift lever from park (P) when the
ignition is in the on position and the brake
pedal is not pressed.
If you cannot move the gearshift lever out
of park (P) position with the ignition in the
on position and the brake pedal pressed,
a malfunction may have occurred. It is
possible that a fuse has blown or your
vehicle
s brake lamps are not operating
properly. See
Fuse Specification Chart
(page 237).
If the fuse is not blown and the brake
lamps are working properly, the following
procedure will allow you to move the
gearshift lever from park (P):
E155984
1.
Remove the side panel on the right side
of the gearshift lever.
E155985
2.
Locate the access hole.
166
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Transmission
TOWING A TRAILER
WARNINGS
Do not exceed the GVWR or
the GAWR specified on the
certification label.
Towing trailers beyond the
maximum recommended
gross trailer weight exceeds the
limit of your vehicle and could
result in engine damage,
transmission damage, structural
damage, loss of vehicle control,
vehicle rollover and personal
injury.
Note:
Your vehicle may have
electrical items, such as fuses or
relays, related to towing. See
Fuses
(page 237).
Your vehicle's load capacity
designation is by weight, not by
volume, so you cannot necessarily
use all available space when
loading a vehicle or trailer.
Towing a trailer places an extra
load on your vehicle's engine,
transmission, axle, brakes, tires
and suspension. Inspect these
components periodically during,
and after, any towing operation.
Load Placement
To help minimize how trailer
movement affects your vehicle
when driving:
Load the heaviest items closest
to the trailer floor.
Load the heaviest items
centered between the left and
right side trailer tires.
Load the heaviest items above
the trailer axles or just slightly
forward toward the trailer
tongue. Do not allow the final
trailer tongue weight to go
above or below 10-15% of the
loaded trailer weight.
Select a ball mount with the
correct rise or drop. When both
the loaded vehicle and trailer
are connected, the trailer frame
should be level, or slightly
angled down toward your
vehicle, when viewed from the
side.
When driving with a trailer or
payload, a slight takeoff vibration
or shudder may be present due to
the increased payload weight.
Additional information regarding
proper trailer loading and setting
your vehicle up for towing is
located in the Load Carrying
chapter. See
Load Limit
(page
209).
You can also find information in
the
RV & Trailer Towing Guide
available at your authorized
dealer, or online.
216
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Towing
Note:
When you try to restart your vehicle
after a fuel shutoff, the vehicle makes sure
that various systems are safe to restart.
Once your vehicle determines that the
systems are safe, then the vehicle will allow
you to restart.
Note:
In the event that your vehicle does
not restart after your third attempt, contact
an authorized dealer.
JUMP STARTING THE VEHICLE
WARNINGS
Batteries normally produce explosive
gases which can cause personal
injury. Therefore, do not allow
flames, sparks or lighted substances to
come near the battery. When working near
the battery, always shield your face and
protect your eyes. Always provide correct
ventilation.
Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately.
Use only adequately sized cables
with insulated clamps.
Preparing Your Vehicle
Do not attempt to push-start your
automatic transmission vehicle.
Note:
Attempting to push-start a vehicle
with an automatic transmission may cause
transmission damage.
Note:
Use only a 12-volt supply to start your
vehicle.
Note:
Do not disconnect the battery of the
disabled vehicle as this could damage the
vehicle electrical system.
Park the booster vehicle close to the hood
of the disabled vehicle, making sure the
two vehicles do not touch.
Connecting the Jumper Cables
WARNINGS
Do not attach the cables to fuel lines,
engine rocker covers, the intake
manifold or electrical components
as grounding points. Stay clear of moving
parts. To avoid reverse polarity
connections, make sure that you correctly
identify the positive (+) and negative (-)
terminals on both the disabled and booster
vehicles before connecting the cables.
Do not attach the end of the positive
cable to the studs or L-shaped eyelet
located above the positive (+)
terminal of your vehicle
s battery. High
current may flow through and cause
damage to the fuses.
Do not connect the end of the
second cable to the negative (-)
terminal of the battery to be jumped.
A spark may cause an explosion of the
gases that surround the battery.
Note:
In the illustration, the bottom vehicle
represents the booster vehicle.
227
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Roadside Emergencies
FUSE SPECIFICATION CHART
Power Distribution Box
WARNINGS
Always disconnect the battery before
servicing high-current fuses.
To reduce risk of electrical shock,
always replace the cover to the
power distribution box before
reconnecting the battery or refilling fluid
reservoirs.
The power distribution box is located in
the engine compartment. It has
high-current fuses that protect your
vehicle's main electrical systems from
overloads.
If the battery has been disconnected and
reconnected, some features will need to
be reset. See
Changing the 12V Battery
(page 258).
E190797
237
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Wide open panoramic roof 1.
30A
3
1
Starter relay.
-
2
Rain sensor.
15A
1
3
Blower motor relay.
4
Power point 3 - Back of console.
20A
3
5
Not used.
6
Powertrain control module - vehicle power
1.
20A
1
7
Powertrain control module - vehicle power
2.
20A
1
8
Powertrain control module relay.
9
Power point 1 - driver front.
20A
3
10
Powertrain control module - vehicle power
4.
15A
2
11
Powertrain control module - vehicle power
3.
15A
2
12
Powertrain control module - vehicle power
5.
10A
2
13
Powertrain control module - vehicle power
6.
10A
2
14
Run-start relay.
15
Power point 2 - console.
20A
3
16
Not used.
17
Not used.
18
Run-start electronic power assist steering.
10A
1
19
Run/start lighting.
10A
1
20
Run/start transmission control.
15A
1
21
Transmission oil pump start/stop.
238
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Air conditioner clutch solenoid.
10A
1
22
Run-start.
15A
1
23
Blind spot information system.
Rear view camera.
Adaptive cruise control.
Heads-up display.
Voltage stability module.
Not used.
24
Run-start anti-lock brake system.
10A
2
25
Run-start powertrain control module.
10A
2
26
Not used.
27
Not used.
28
Mass air flow monitor.
5A
1
29
Not used.
30
Not used.
31
Electronic fan 1 relay.
32
A/C clutch relay.
33
Not used.
34
Not used.
35
Not used.
36
Not used.
37
Electronic fan 2 relay.
38
Electronic fan coil 2 and 3 relay.
39
Horn relay.
40
Not used.
41
Fuel pump coil relay.
42
Not used.
43
Not used.
44
239
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
45
Not used.
46
Not used.
47
Not used.
48
Keep alive power.
10A
1
49
Horn.
20A
1
50
Not used.
51
Not used.
52
Power seats.
10A
1
53
Brake on off switch.
10A
2
54
ALT sensor.
10A
2
55
1
Micro fuse.
2
Dual micro fuse.
3
M-type fuse.
Power Distribution Box - Bottom
There are fuses located on the bottom of
the fuse box. To access the bottom of the
fuse box, do the following:
240
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
E145983
1.
Release the two latches, located on
both sides of the fuse box.
2.
Raise the inboard side of the fuse box
from the cradle.
3.
Move the fuse box toward the center
of the engine compartment.
4.
Pivot the outboard side of the fuse box
to access the bottom side.
E190798
241
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
56
Diesel vaporizer or E100.
20A
1
57
Fuel pump feed.
30A
1
58
Electronic fan 3.
30A
2
59
Electronic fan 1.
30A
2
60
Not used.
61
Body control module 1.
50A
2
62
Electronic fan 2.
25A
1
63
Not used.
64
Front heated seat.
20A
1
65
Not used.
66
Body control module 2.
50A
2
67
Heated rear window.
40A
1
68
Anti-lock brake system valves.
30A
1
69
Passenger seat.
30A
1
70
Not used.
71
Trans oil pump.
20A
1
72
Rear heated seats.
20A
1
73
Driver seat module.
30A
1
74
Wiper motor 1.
25A
1
75
Power lift-gate module.
30A
1
76
Climate control seat module.
30A
1
77
242
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Trailer tow module.
40A
1
78
Blower motor.
40A
2
79
Wiper motor 2.
25A
1
80
Inverter.
40A
1
81
Not used.
82
TRCM shifter.
20A
1
83
Starter solenoid.
30A
1
84
Wide open panoramic roof 2.
30A
1
85
Not used.
86
Anti-lock brake system pump.
60A
2
87
1
M-type fuse.
2
J-type fuse.
Passenger Compartment Fuse
Panel
The fuse panel is located under the
instrument panel to the left of the steering
column.
Note:
It may be easier to access the fuse
panel if you remove the finish trim piece.
243
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
E145984
Protected components
Fuse amp rating
Fuse or relay number
Lighting (ambient, glove box, vanity, dome,
trunk).
10A
1
1
Memory seats, lumbar, power mirror.
7.5A
1
2
Driver door unlock.
20A
1
3
Not used (spare).
5A
1
4
Subwoofer amplifier.
20A
1
5
Heated seat relay coil.
10A
2
6
Not used (spare).
10A
2
7
Not used (spare).
10A
2
8
Not used (spare).
10A
2
9
Keypad.
5A
2
10
Power decklid module.
Cellphone passport module.
Not used (spare).
5A
2
11
244
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Climate control.
7.5A
2
12
Gear shift
Steering wheel column lock.
7.5A
2
13
Cluster.
Datelink logic.
Battery electronic control module.
10A
2
14
Datalink gateway module.
10A
2
15
Child lock.
15A
1
16
Decklid-liftglass release.
Tracking and blocking.
5A
2
17
Ignition.
5A
2
18
Push button stop start switch.
Passenger airbag disabled indicator.
7.5A
2
19
Transmission range.
Adaptive headlamp.
7.5A
2
20
Humidity and in
car temperature sensor.
5A
2
21
Occupant classification sensor.
5A
2
22
Delayed accessory (power inverter logic,
moonroof logic).
10A
1
23
Central lock unlock.
20A
1
24
Driver door (window, mirror).
30A
1
25
Front passenger door (window, mirror).
30A
1
26
Moonroof.
30A
1
27
Amplifier.
20A
1
28
Rear driver side door (window).
30A
1
29
Rear passenger side door (window).
30A
1
30
Not used (spare).
15A
1
31
245
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Global positioning system.
10A
1
32
Display.
Voice control.
Adaptive cruise control.
Radio frequency receiver.
Radio.
20A
1
33
Active noise control.
CD changer.
Run-start bus (fuse 19, 20, 21, 22, 35, 36,
37, circuit breaker).
30A
1
34
Restraints control module.
5A
1
35
Auto-dimming rear view mirror.
15A
1
36
Continuous control damping suspension.
Rear heated seats.
All wheel drive.
15A
1
37
Heated steering wheel.
Not used (spare).
30A
38
1
Micro fuse.
2
Dual micro fuse.
CHANGING A FUSE
Fuses
WARNING
Always replace a fuse with one that
has the specified amperage rating.
Using a fuse with a higher amperage
rating can cause severe wire damage and
could start a fire.
E217331
If electrical components in the vehicle are
not working, a fuse may have blown. Blown
fuses are identified by a broken wire within
the fuse. Check the appropriate fuses
before replacing any electrical
components.
246
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Fuse Types
E207206
Fuse Type
Callout
Micro 2
A
Micro 3
B
Maxi
C
Mini
D
M Case
E
J Case
F
J Case Low Profile
G
247
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Fuses
Engine coolant reservoir. See
Engine Coolant Check
(page 254).
A
Engine oil filler cap. See
Engine Oil Check
(page 252).
B
Engine oil dipstick. See
Engine Oil Dipstick
(page 252).
C
Brake fluid reservoir. See
Brake Fluid Check
(page 258).
D
Battery. See
Changing the 12V Battery
(page 258).
E
Engine compartment fuse box. See
Fuses
(page 237).
F
Air filter. See
Changing the Engine Air Filter
(page 268).
G
Washer system fluid reservoir. See
Washer Fluid Check
(page 258).
H
UNDER HOOD OVERVIEW - 2.0L ECOBOOST
E159754
Engine coolant reservoir. See
Engine Coolant Check
(page 254).
A
Engine oil dipstick. See
Engine Oil Dipstick
(page 252).
B
Engine oil filler cap. See
Engine Oil Check
(page 252).
C
250
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Maintenance
Brake fluid reservoir. See
Brake Fluid Check
(page 258).
D
Battery. See
Changing the 12V Battery
(page 258).
E
Engine compartment fuse box. See
Fuses
(page 237).
F
Air filter. See
Changing the Engine Air Filter
(page 268).
G
Washer system fluid reservoir. See
Washer Fluid Check
(page 258).
H
UNDER HOOD OVERVIEW - 2.5L
E169801
Engine coolant reservoir. See
Engine Coolant Check
(page 254).
A
Engine oil filler cap. See
Engine Oil Check
(page 252).
B
Engine oil dipstick. See
Engine Oil Dipstick
(page 252).
C
Brake fluid reservoir. See
Brake Fluid Check
(page 258).
D
Battery. See
Changing the 12V Battery
(page 258).
E
Engine compartment fuse box. See
Fuses
(page 237).
F
251
Fusion (CC7) Canada/United States of America, enUSA, Second Printing
Maintenance