Ford F-650/750 - 2010 Fuse Box Diagram

Ford F-650/750 - 2010 Fuse Box Diagram

Engine starting (parking brake applied)
Safety/Emergency
equipment:
Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine:
Verify the parking brake is set. Press the
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral) or P
(Park) if equipped with a Park position.
Turn the key to the on position. When the
WAIT TO START indicator light in the
instrument cluster turns off, turn the key to
START.
Oil pressure builds:
Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):
The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure
build to governed cut-out pressure, which
should occur between 115–130 psi
(793–896 kPa).
Vehicle Inspection Guide
13
WARNING:
Never adjust the steering wheel when the vehicle is
moving.
AUXILIARY POWER POINT
Power outlets are designed for accessory plugs only. Do not insert
any other object in the power outlet as this will damage the
outlet and blow the fuse. Do not hang any type of accessory or
accessory bracket from the plug. Improper use of the power
outlet can cause damage not covered by your warranty.
The power point is an additional
power source for electrical
accessories. The power points are
located on the instrument panel and
inside the center console storage
bin.
Do not use the power point for
operating the cigarette lighter
element (if equipped).
To prevent the fuse from being blown, do not use the power point(s)
over the vehicle capacity of 12 VDC/180W/15A. If the power point or
cigar lighter socket is not working, a fuse may have blown. Refer to
Fuses and relays
in the
Roadside Emergencies
chapter for information
on checking and replacing fuses.
To have full capacity usage of your power point, the engine is required to
be running (in a safe manner) to avoid unintentional discharge of the
battery. To prevent the battery from being discharged:
do not use the power point longer than necessary when the engine is
not running,
do not leave battery chargers, video game adapters, computers and
other devices plugged in overnight or when the vehicle is parked for
extended periods.
Always keep the power point caps closed when not being used.
Cigarette/Cigar lighter (if equipped)
Do not plug optional electrical accessories into the cigarette lighter
socket.
Do not hold the lighter in with your hand while it is heating, this will
damage the lighter element and socket. The lighter will be released from
its heating position when it is ready to be used.
POWER POINT
Driver Controls
55
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Main transmission, auxiliary transmission, transfer case and power
take-off (PTO) control shift patterns can be found on a placard or decal
on the driver’s sun visor, on the instrument panel or on the shift control
itself.
The main transmission control is used to select the various gear ratios or
speeds of the transmission. Selecting D (Direct Drive), does not change
the transmission gear ratio, but is used where the gear ratios in the main
transmission are adequate to handle the vehicle operation.
If the transmission fails to shift properly, check the inline 10A fuse
located in the battery cables above the battery.
WARNING:
Hold the brake pedal down while you move the
gearshift lever between positions. If you don’t hold the brake
pedal down, your vehicle may move unexpectedly and cause property
damage, personal injury or death.
Allison 2200 with park pawl feature
Note:
For Allison automatic transmission-equipped vehicles, also refer to
the separate
Allison Transmission Operator’s Manual.
A parking pawl effectively grounds the transmission’s output shaft
preventing rotation of the driveline. If the vehicle is stationary, selecting
the P (Park) position places the transmission in neutral and engages the
parking pawl (always use the parking brake, also).
Note:
If the P (Park) position is selected when the vehicle is in motion,
the parking pawl mechanism will ratchet and
NOT
hold the truck.
WARNING:
Always set the parking brake fully. Do not use the
gearshift in place of the parking brake.
WARNING: To avoid sudden, unexpected vehicle
movement and possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into P (Park). Slowly lift your foot from the
brake pedal to engage the transmission parking pawl mechanism.
3. Apply the parking brake and make sure it is holding properly. Do not
rely solely on the parking mechanism of the transmission.)
4. Turn the engine off when you leave the vehicle.
Never leave the
vehicle unattended when the engine is running.
Driving
122
HAZARD FLASHER
The hazard flasher control is located
on the steering column, just behind
the steering wheel. The hazard
flashers will operate when the
ignition is off.
Press the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:
With extended use, the flasher may run down your battery.
FUSING
If electrical components in the vehicle are not working, a fuse may have
blown. Blown fuses are identified by a broken wire within the fuse.
Check the appropriate fuses before replacing any electrical components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Roadside Emergencies
143
Passenger compartment fuse panel
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1
20A
Horn
2
15A
Flasher relay
3
20A
Cigar lighter
4
10A
Data Link Connector (DLC), Engine
diagnostic connector, Parking brake warning
5
15A
Blend door actuator, Function selector switch
assembly, Trailer tow relay, Trailer ABS,
Daytime Running Lights (DRL), Climate
mode, Heated seats, Exhaust brakes, Back-up
lamps switch
6
Not used
7
Not used
8
5A
Radio, GEM
9
5A
Power window switch LED and relay
10
15A
Heated mirrors
11
5A
Wiper and washer systems
Roadside Emergencies
144
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
12
10A
Brake pedal position switch, Transmission
shift selector, Stoplamp switch, Cruise
switches
13
20A
Cluster, Radio
14
10A
Interior lamp relay
15
10A
Interior lamp relay, Vanity mirror lamps,
Generic Electronic Module (GEM)
16
15A
High beams, Indicator
17
Not used
18
5A
Headlamp switch interior lighting
19
15A
Engine control
20
5A
Starting system
21
10A
DRL resistor
22
15A
Air horn, Air suspension dump, Two-speed
axle, Driver-controlled locking differential
23
10A
Flasher relay
24
15A
Vacuum pump motor, ABS relay, Fuel heater
relay, Air dryer
25
10A
Function selector switch assembly
26
10A
Right hand low beam headlamp
27
Not used
28
10A
Left hand low beam headlamp
29
10A
Cluster, GEM
30
15A
Allison electronic transmission
31
Not used
Relay 1
Interior lamps
Relay 2
Not used
Relay 3
Horn
Relay 4
One-touch down window
Relay 5
Not used
Roadside Emergencies
145
Power distribution box
WARNING:
Always disconnect the battery before servicing high
current fuses.
WARNING:
To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1
15A*
Main light switch
2
30A*
Power seat (driver)
3
30A*
Power seat (passenger)
4
15A*
Windshield washer relay, Washer pump motor
5
5A*
Brake warning switch
6
15A*
Air intake heater (Caterpillar engine only)
7
15A*
Brake pressure switches, Stoplamp relay
8
25A*
Fuel heater relay
9
20A*
Ignition switch, Starter cutoff
10
15A*
Air tank moisture removal valve
503
502
501
304
303
302
301
21
19
22
20
24
23
401
207
201
202
203
204
209
206
208
205
602
601
118
114
110
106
102
117
113
109
105
101
116
112
108
104
115
111
107
103
18
16
14
12
10
8
6
4
2
17
15
13
11
9
7
5
3
1
Roadside Emergencies
146
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
11
30A*
Electronic trailer brake
12
20A*
Passenger compartment fuse box 5 and 21
13
Not used
14
Not used
15
Not used
16
5A*
Bendix Air ABS6
17
Not used
18
10A*
Fuel transfer pump
19
Not used
20
Not used
21
Not used
22
Not used
23
Not used
24
Not used
101
30A**
Bendix Air ABS relay (Air brake vehicles
only)
Hydraulic brakes module (Hydraulic brake
vehicles only)
102
20A**
Ignition switch
103
20A**
Ignition switch, Passenger compartment fuse
box fuses 19, 29 and 30
104
20A**
Power point
105
20A**
Power door lock switches
106
30A**
Main light switch, Multifunction switch
107
50A**
Passenger compartment fuse box fuses 1, 2,
3, 4, 12, 13, 14 and 15
108
40A**
Fuel heater relay
109
40A**
Power window relay
110
30A**
Windshield wiper relay
111
30A**
Body builder relay, Parking lamps
112
40A**
Blower motor relay, Blower motor
113
30A**
Heated seats switches, Air ride seat
Roadside Emergencies
147
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
114
Not used
115
20A**
Ignition switch, Passenger compartment fuse
box fuses 8, 9, 10 and 11
116
30A**
Left/Right turn relays, Back-up lamp relay
117
20A**
Stoplamps relay
118
60A**
Hydraulic brake vehicles (Trailer tow package
only)
601
60A**
Hydraulic brake vehicles (Trailer tow package
only), Air brake vehicles (Trailer tow package
only)
602
60A**
Air brake trailer tow fuse block
30A**
Hydraulic brake, ABS
201
Windshield washer relay
202
Wiper high/low relay
203
Wiper run/park relay
204
Windshield wiper relay
205
Body builder relay, right turn
206
Body builder relay, left turn
207
ABS event relay (Air brake vehicles only)
Stop lamp relay (Hydraulic brake vehicles
only)
208
Body builder relay, back-up lamps relay
209
Auxiliary stoplamp relay
301
Fuel heater/transfer pump relay
302
Body builder relay, parking lamps relay
303
Blower motor relay
304
ABS relay, Hydraulic modulator relay
* Mini fuse **Maxi fuse
Roadside Emergencies
148
Trailer tow relays (if equipped)
Fuse/Relay
Location
Fuse Amp
Rating
Description
1
30A*
Trailer tow ABS feed (non electric trailer
brake vehicles only)
2
30A*
Trailer tow park/marker lamps
3
30A*
Trailer tow stop lamps
4
30A*
Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5
Not used
R1
Trailer tow ABS relay (non electric trailer
brake vehicles only)
R2
Trailer tow marker lamp relay
R3
Trailer tow stop lamp relay
R4
Trailer tow tail lamp relay
R5
Not used
R6
Not used
R7
Trailer tow left turn lamp relay
R8
Trailer tow right turn lamp relay
*Maxi fuse
Roadside Emergencies
150
Inline fuses
Your vehicle may have several inline fuses located in/on the battery
cables located in the battery box depending on application.
All Allison transmission equipped vehicles have a 10 Amp fuse located
in the clean power cables located in the battery box.
All Caterpillar engine equipped vehicles have a 40 Amp fuse located in
the clean power cables located in the battery box.
All Cummins engine equipped vehicles have a 30 Amp fused located in
the clean power cables located in the battery box.
All vehicles equipped with an Eaton Ultra Shift transmission have a
30 Amp fuse located in the clean power cables located in the battery
box.
All Hydraulic brake equipped vehicles have a 40 Amp fuse located in
the clean power cables located in the battery box and in addition
another 30 Amp fuse located in a fuse holder just above the power
distribution center located in the vehicles engine compartment.
JUMP STARTING
WARNING:
The gases around the battery can explode if
exposed to flames, sparks, or lit cigarettes. An explosion could
result in injury or vehicle damage.
WARNING:
Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not attempt to push-start your automatic transmission
vehicle. Automatic transmissions do not have push-start
capability. Attempting to push-start a vehicle with an automatic
transmission may cause transmission damage.
Before connecting a fast-charger, booster battery or installing a new
battery, make sure the ground polarities of the fast-charger, booster
battery or alternator (when installing a battery) are matched to the
ground polarity of the vehicle battery. Improper usage of the
fast-charger, hook-up of booster battery or installation of a new battery
can cause damage to the electrical system or to the alternator. Do not
attempt to polarize the alternator.
Roadside Emergencies
151
Covered battery tray shown.
Battery tray with steps similar.
The two rubber straps on top of
the cover must be pulled up and
moved to the side of the battery
in order to remove the lid.
Battery tray with cover removed.
Maintenance-free batteries do not normally require adding additional
water.
Make sure the battery cover/shield is reinstalled after the battery
has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the batteries clean
and dry. Also, make certain the battery cables are always tightly fastened
to the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
It is recommended that the negative battery cable terminal be
disconnected from the battery if you plan to store your vehicle for an
extended period of time. This will minimize the discharge of your battery
during storage.
If the engine cranks but does not start, remove the battery box cover
and check the 40A inline fuse located on the battery cable above the
battery.
Maintenance and Specifications
181