Ford F-650/750 - 2009 Fuse Box Diagram

Ford F-650/750 - 2009 Fuse Box Diagram

Engine starting (parking brake applied)
Safety/Emergency
equipment:
Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine:
Verify the parking brake is set. Depress the
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral) or P
(Park) if equipped with a Park position.
Turn the key to ON. When the WAIT TO
START indicator light in the instrument
cluster turns off, turn the key to START.
Oil pressure builds:
Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):
The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure
build to governed cut-out pressure, which
should occur between 115–130 psi
(793–896 kPa).
2009 F-650/750
(f67)
Supplement
USA
(fus)
Vehicle Inspection Guide
13
WARNING:
Never adjust the steering wheel when the vehicle is
moving.
AUXILIARY POWER POINT
Power outlets are designed for accessory plugs only. Do not insert
any other object in the power outlet as this will damage the
outlet and blow the fuse. Do not hang any type of accessory or
accessory bracket from the plug. Improper use of the power
outlet can cause damage not covered by your warranty.
The power point is an additional
power source for electrical
accessories. The power points are
located on the instrument panel and
inside the center console storage
bin.
Do not use the power point for
operating the cigarette lighter
element (if equipped).
To prevent the fuse from being blown, do not use the power point(s)
over the vehicle capacity of 12 VDC/180W/15A. If the power point or
cigar lighter socket is not working, a fuse may have blown. Refer to
Fuses and relays
in the
Roadside Emergencies
chapter for information
on checking and replacing fuses.
To have full capacity usage of your power point, the engine is required to
be running (in a safe manner) to avoid unintentional discharge of the
battery. To prevent the battery from being discharged:
do not use the power point longer than necessary when the engine is
not running,
do not leave battery chargers, video game adapters, computers and
other devices plugged in overnight or when the vehicle is parked for
extended periods.
Always keep the power point caps closed when not being used.
Cigarette/Cigar lighter (if equipped)
Do not plug optional electrical accessories into the cigarette lighter
socket.
Do not hold the lighter in with your hand while it is heating, this will
damage the lighter element and socket. The lighter will be released from
its heating position when it is ready to be used.
POWER POINT
2009 F-650/750
(f67)
Supplement
USA
(fus)
Driver Controls
55
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Main transmission, auxiliary transmission, transfer case and power
take-off (PTO) control shift patterns can be found on a placard or decal
on the driver’s sun visor, on the instrument panel or on the shift control
itself.
The main transmission control is used to select the various gear ratios or
speeds of the transmission. Selecting D (Direct Drive), does not change
the transmission gear ratio, but is used where the gear ratios in the main
transmission are adequate to handle the vehicle operation.
If the transmission fails to shift properly, check the inline 10A fuse
located in the battery cables above the battery.
WARNING:
Hold the brake pedal down while you move the
gearshift lever between positions. If you don’t hold the brake
pedal down, your vehicle may move unexpectedly and cause property
damage, personal injury or death.
Allison 2200 with park pawl feature
Note:
For Allison automatic transmission-equipped vehicles, also refer to
the separate
Allison Transmission Operator’s Manual.
A parking pawl effectively grounds the transmission’s output shaft
preventing rotation of the driveline. If the vehicle is stationary, selecting
the P (Park) position places the transmission in neutral and engages the
parking pawl (always use the parking brake, also).
Note:
If the P (Park) position is selected when the vehicle is in motion,
the parking pawl mechanism will ratchet and
NOT
hold the truck.
WARNING:
Always set the parking brake fully. Do not use the
gearshift in place of the parking brake.
WARNING: To avoid sudden, unexpected vehicle
movement and possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into P (Park). Slowly lift your foot from the
brake pedal to engage the transmission parking pawl mechanism.
3. Apply the parking brake and make sure it is holding properly. Do not
rely solely on the parking mechanism of the transmission.)
4. Turn the engine off when you leave the vehicle.
Never leave the
vehicle unattended when the engine is running.
2009 F-650/750
(f67)
Supplement
USA
(fus)
Driving
123
HAZARD FLASHER
The hazard flasher control is located
on the steering column, just behind
the steering wheel. The hazard
flashers will operate when the
ignition is off.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:
With extended use, the flasher may run down your battery.
FUSING
If electrical components in the vehicle are not working, a fuse may have
blown. Blown fuses are identified by a broken wire within the fuse.
Check the appropriate fuses before replacing any electrical components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
144
Passenger compartment fuse panel
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1
20A
Horn relay
2
15A
Flasher
3
20A
Cigar lighter
4
10A
Diagnostics, Parking brake warning
5
15A
Blend door actuator, Climate mode, Back-up
lamps, DRL signal, Heated seats, Trailer ABS,
Exhaust brakes
6
Not used
7
Not used
8
5A
Radio, GEM 4
9
5A
Power window switch LED and relay
10
15A
Heated mirrors
11
5A
Wiper motor, Washer pump relays
12
10A
Stoplamp switch (Hydraulic brake vehicles
only), Allison push-button shifter
13
20A
Cluster, Radio
14
10A
Interior lamp relay
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
145
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
15
10A
Interior lamp relay, GEM, Vanity mirrors
16
15A
High beams, Indicator
17
Not used
18
5A
Headlamp switch interior lighting
19
15A
Engine control
20
5A
Starting system
21
10A
DRL resistor
22
15A
Air horn, Air suspension dump, Two-speed
axle, Driver-controlled locking differential
23
10A
Flasher
24
15A
ABS, Air dryer, Vacuum pump, Fuel heater
relay
25
10A
Function selector switch
26
10A
RH low beam headlamp
27
Not used
28
10A
LH low beam headlamp
29
10A
Cluster warning lamps, Gauges, GEM,
Hydraulic ABS
30
15A
Allison electronic transmission
31
Not used
Relay 1
Interior lamps
Relay 2
Not used
Relay 3
Horn
Relay 4
One-touch down window
Relay 5
Not used
Power distribution box
WARNING:
Always disconnect the battery before servicing high
current fuses.
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
146
WARNING:
To reduce risk of electrical shock, always replace
the cover to the Power Distribution Box before reconnecting the
battery or refilling fluid reservoirs.
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1
15A*
Main light switch
2
30A*
Power seat (driver)
3
30A*
Power seat (passenger)
4
15A*
Washer pump relay, Washer pump motor
5
5A*
Full power brake switch
6
15A*
Air intake heater (Caterpillar engine only)
7
15A*
Stoplamp switches (Air brake vehicles only)
8
25A*
Fuel heater relay (Caterpillar
engine-equipped vehicles with dual fuel tanks
only)
9
20A*
Inhibit relay, Engine ECM, Cluster,
Transmission TCM
10
15A*
Heated drain valve
11
30A*
Electric trailer brake
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
147
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
12
20A*
Daytime Running Lamps (DRL), Blend door
actuator, Climate mode, Back-up, Heated
seats, Trailer ABS, Exhaust brake
13
10A*
Park brake switch
14
Not used
15
7.5A*
Body builder - trailer adapter stoplamps
16
5A*
Bendix Air ABS (Air brake vehicles only)
WABCO ABS (Hydraulic brake vehicles only)
17
Not used
18
10A*
Fuel transfer pump (duel fuel tanks only)
19
Not used
20
Not used
21
Not used
22
Not used
23
Not used
24
Not used
101
30A**
Bendix Air ABS relay (Air brake vehicles
only)
WABCO ABS modulator relay (Hydraulic
brake vehicles only)
102
20A**
Ignition switch to customer access
103
20A**
Ignition switch (Junction box fuses 8, 9, 10,
11, 19, 29 and 30)
104
20A**
Power point
105
20A**
Power door locks
106
30A**
Main light switch, Multifunction switch, CJB
fuses 16, 26 and 28, Headlamps, DRL relays
107
50A**
Junction box fuses 1, 2, 3, 4, 12, 13, 14 and
15
108
40A**
Fuel heater relay (Cummins engine only)
109
40A**
Power window relay
110
30A**
Wiper power relay (Park, Low/High speed)
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
148
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
111
30A**
Park lamps relay, Park lamps
112
40A**
Blower motor relay, Blower motor
113
30A**
Heated seats, Air ride seat
114
25A**
Hydraulic ABS ECU power
115
20A**
Ignition switch, Central Junction Box fuses 8,
9, 10 and 11, Starter motor relay
116
30A**
Left/Right turn relays, Back-up lamp relay
117
20A**
Stoplamps relay
118
60A**
Hydraulic brake vehicles (Trailer tow package
only)
119/120
60A**
Hydraulic brake vehicle (Trailer tow package
only)
Air brake vehicles (Trailer tow package only)
121/122
60A**
Hydraulic brake, ABS system
Air brake trailer tow fuse block
201
Washer pump relay
202
Wiper speed relay
203
Wiper on/off relay
204
Wiper power relay
205
RH stop/turn relay
206
LH stop/turn relay
207
Hydraulic ABS event relay
208
Back-up lamps relay
209
Stoplamp relay
301
Fuel heater/Fuel transfer pump relay
302
Park lamps relay
303
Blower motor relay
304
Not used
* Mini fuse **Maxi fuse
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
149
Relay Center
The relay center is located on the instrument panel behind the passenger
side airbag panel. The relays are dependent upon the options on your
vehicle.
Fuse/Relay
Location
Fuse Amp
Rating
Description
EMPTY
Not used
INHIBIT
RELAY (if
equipped)
Inhibit relay
RUN RELAY
(if equipped)
Run relay
ABS RELAY
(if equipped)
ABS relay
FLL PWR
BUZZER
RELAY (if
equipped)
Full power buzzer relay
MIER RELAY
(if equipped)
Eaton UltraShift only starter interlock
RELAY
2-Speed axle
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
150
Fuse/Relay
Location
Fuse Amp
Rating
Description
DRAIN
RELAY (if
equipped)
Drain relay
WIF/EXH
RELAY (if
equipped)
Water in fuel / Exhaust relay
FLL PWR
WARN RELAY
(if equipped)
Full power warning relay
FAN RELAY
(if equipped)
Fan relay
START
ENABLE (if
equipped)
Start enable relay
FLASHER (if
equipped)
Flasher relay
POWER
WINDOW (if
equipped)
Power window relay
FULL POWER
BUZZER (if
equipped)
Full power buzzer relay
WARNING
CHIME
MODULE (if
equipped)
Warning chime module relay
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
151
Trailer tow relays (if equipped)
Fuse/Relay
Location
Fuse Amp
Rating
Description
1
30A*
Trailer tow ABS feed (non electric trailer
brake vehicles only)
2
30A*
Trailer tow park/marker lamps
3
30A*
Trailer tow stop lamps
4
30A*
Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5
Not used
R1
Trailer tow ABS relay (non electric trailer
brake vehicles only)
R2
Trailer tow marker lamp relay
R3
Trailer tow stop lamp relay
R4
Trailer tow tail lamp relay
R5
Not used
R6
Not used
R7
Trailer tow left turn lamp relay
R8
Trailer tow right turn lamp relay
*Maxi fuse
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
152
Inline fuses
Your vehicle has two inline fuses located in/on the battery cables by the
battery. A 10A fuse for the transmission control module and a 40A fuse
for the engine control module. Refer to
Automatic transmission
operation
in the
Driving
chapter and
Battery
in the
Maintenance and
Specifications
chapter for more information.
Your vehicle may have three inline fuses located in/on the battery cables
by the battery. A 10A fuse for the transmission control module, a 40A
fuse for the engine control module, and a 40A fuse for the Full Power
Brake Pump. There is also a 30A fuse for the Full Power Brake Pump by
the cowl.
JUMP STARTING
WARNING:
The gases around the battery can explode if
exposed to flames, sparks, or lit cigarettes. An explosion could
result in injury or vehicle damage.
WARNING:
Batteries contain sulfuric acid which can burn skin,
eyes and clothing, if contacted.
Do not attempt to push-start your automatic transmission
vehicle. Automatic transmissions do not have push-start
capability. Attempting to push-start a vehicle with an automatic
transmission may cause transmission damage.
Before connecting a fast-charger, booster battery or installing a new
battery, make sure the ground polarities of the fast-charger, booster
battery or alternator (when installing a battery) are matched to the
ground polarity of the vehicle battery. Improper usage of the
fast-charger, hook-up of booster battery or installation of a new battery
can cause damage to the electrical system or to the alternator. Do not
attempt to polarize the alternator.
Preparing your vehicle
1.
Use only a 12–volt supply to start your vehicle.
Do not attach the
jumper cables to the glow plug relay as this could severely damage the
glow plugs, injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
2009 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
153
Covered battery tray shown.
Battery tray with steps similar.
The two rubber straps on top of
the cover must be pulled up and
moved to the side of the battery
in order to remove the lid.
Battery tray with cover removed.
Maintenance-free batteries do not normally require adding additional
water.
Make sure the battery cover/shield is reinstalled after the battery
has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the batteries clean
and dry. Also, make certain the battery cables are always tightly fastened
to the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
It is recommended that the negative battery cable terminal be
disconnected from the battery if you plan to store your vehicle for an
extended period of time. This will minimize the discharge of your battery
during storage.
If the engine cranks but does not start, remove the battery box cover
and check the 40A inline fuse located on the battery cable above the
battery.
2009 F-650/750
(f67)
Supplement
USA
(fus)
Maintenance and Specifications
183