Ford F-650/750 - 2006 Fuse Box Diagram

Ford F-650/750 - 2006 Fuse Box Diagram

Engine starting (parking brake applied)
Safety/Emergency
equipment:
Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Starting the engine:
Verify the parking brake is set. Depress the
clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral. Vehicles equipped with an automatic
transmission should be in N (Neutral).
When the WAIT TO START indicator light in
the instrument cluster turns off, turn the key
to START.
Oil pressure builds:
Make sure engine oil pressure is building to
normal operating range.
Air chime sounds (if
equipped with air
compressor):
The low air pressure warning chime should
sound immediately after the engine starts but
before the compressor has built up pressure.
The low air pressure warning chime should
stop when the air pressure reaches 70 psi (483
kPa) (or more). Let the air pressure build to
governed cut-out pressure, which should occur
between 115–130 psi (793–896 kPa).
Accelerator:
Depress the accelerator and verify that it
operates smoothly without any binding or
irregular feel. Remove your foot from the
pedal and make sure the engine returns to idle
speed immediately.
2006 F-650/750
(f67)
Supplement
USA
(fus)
Vehicle Inspection Guide
13
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Main transmission, auxiliary transmission, transfer case and power
take-off (PTO) control shift patterns can be found on a placard or decal
on the driver’s sun visor, on the instrument panel or on the shift control
itself.
The main transmission control is used to select the various gear ratios or
speeds of the transmission. Selecting D (Direct Drive), does not change
the transmission gear ratio, but is used where the gear ratios in the main
transmission are adequate to handle the vehicle operation.
If the transmission fails to shift properly, check the inline 10A fuse
located in the battery cables above the battery.
Hold the brake pedal down while you move the gearshift lever
between positions. If you don’t hold the brake pedal down, your
vehicle may move unexpectedly and cause property damage, personal
injury or death.
Allison 2500 automatic transmission
This transmission is available with a column-mounted gearshift lever. The
gear positions are displayed on the RNDL in the instrument cluster.
To avoid sudden, unexpected vehicle movement and
possible personal injury or death:
1. Bring the vehicle to a complete stop.
2. Shift the transmission into N (Neutral).
3. Apply the parking brake and make sure it is holding properly.
4. Turn the engine off when you leave the vehicle.
Never leave the
vehicle unattended when the engine is running.
Allison 2200 automatic transmission with park pawl feature
Note:
For Allison automatic transmission-equipped vehicles, also refer to
the separate Allison Transmission Operator’s Manual.
A parking pawl effectively grounds the transmission’s output shaft
preventing rotation of the driveline. If the vehicle is stationary, selecting
the P (Park) position places the transmission in neutral and engages the
parking pawl (always use the parking brake, also).
Note:
If the P (Park) position is selected when the vehicle is in motion,
the parking pawl mechanism will ratchet and
NOT
hold the truck.
2006 F-650/750
(f67)
Supplement
USA
(fus)
Driving
121
HAZARD FLASHER
The hazard flasher control is located
on the steering column, just behind
the steering wheel. The hazard
flashers will operate when the
ignition is off.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:
With extended use, the flasher may run down your battery.
FUSING
If electrical components in the vehicle are not working, a fuse may have
blown. Blown fuses are identified by a broken wire within the fuse.
Check the appropriate fuses before replacing any electrical components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
144
Passenger compartment fuse panel
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1
20A
Horn
2
15A
Turn/Hazard lamps
3
20A
Cigar lighter
4
10A
Diagnostic connectors
5
15A
Back-up lamps, DRL relays, Blend door actuator,
Heated seat module, Trailer ABS relay
6
Not used
7
Not used
8
5A
Radio, GEM
9
5A
Switch illumination (Headlamp, Power windows,
Power door locks), Power window relay
10
15A
Heated/Lighted mirrors
11
30A
Wiper motor, Washer pump relay
12
10A
Stoplamp switch (Hydraulic brake vehicles only)
13
20A
Radio, Cluster
14
10A
Interior lamps
15
10A
GEM, Interior lamp relay, Map lamps
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
145
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
16
15A
High beams
17
Not used
18
5A
Headlamp switch, GEM
19
15A
Engine ECM (Caterpillar and Cummins engines)
Engine ECM, Accel, Crank (6.0L Power Stroke
engine only)
20
15A
Starter relay, GEM
21
10A
Daytime Running Lamps (DRL)
22
15A
Air solenoid 4–pack (Air horn, Air suspension
dump, Differential lock axle and Two-speed
axle)
23
10A
Electronic flasher
24
15A
Vacuum pump, Air dryer, ABS, Fuel heater/Fuel
transfer pump relay, Heated drain valve, 6.0L
Power Stroke Water In Fuel (WIF) module
25
10A
Blower motor relay
26
10A
RH low beam headlamp
27
Not used
28
10A
LH low beam headlamp
29
10A
Cluster (Power, Warning lamps), Hydraulic ABS
relay, Air traction control
30
30A
Not used
31
15A
Allison transmissions
Relay 1
Interior lamps
Relay 2
Not used
Relay 3
Horn
Relay 4
One-touch down window
Relay 5
Not used
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
146
Power distribution box
Always disconnect the battery before servicing high current
fuses.
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
1
15A*
Park lamps, Roof lamps
2
30A*
Power seat (driver)
3
30A*
Power seat (passenger)
4
15A*
Washer pump
5
15A*
Exhaust brake (Caterpillar and Cummins
engines only)
6
15A*
Air intake heater (Caterpillar engine only)
7
15A*
Stoplamps
8
25A*
Fuel heater (Caterpillar engine only)
20A*
Fuel heater (6.0L Power Stroke engine only)
9
20A*
Inhibit relay, Engine ECM, Cluster,
Transmission TCM
10
15A*
Heated drain valve
11
Not used
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
147
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
12
20A*
Daytime Running Lamps (DRL), Blend door
actuator, Climate mode, Back-up, Heated
seats, Trailer ABS, Exhaust brake
13
Not used
14
Not used
15
7.5A*
Body builder prep/trailer socket stop (6.0L
Power Stroke engine only)
16
5A*
WABCO hydraulic ABS Run feed
17
Not used
18
10A*
Fuel transfer pump (duel fuel tanks only)
19
Not used
20
10A*
Engine ECM power relay (6.0L Power Stroke
engine only)
21
10A*
GEM (Hydraulic brake vehicles only)
22
10A*
Engine IDM2 logic power (6.0L Power Stroke
engine only)
23
Not used
24
Not used
101
30A**
Bendix Air ABS relay (Air brake vehicles
only)
WABCO ABS modulator relay (Hydraulic
brake vehicles only)
102
20A**
Body builder prep Run feed
103
20A**
Ignition switch (Junction box fuses 8, 9, 10,
11, 19, 29, 30)
104
20A**
Power point
105
20A**
Power door locks
106
30A**
Headlamps
107
50A**
Junction box battery feed (1, 2, 3, 4, 12, 13,
14, 15)
108
40A**
Fuel heater (Cummins engine only)
109
40A**
Power windows
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
148
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
110
30A**
Wiper power relay (Park, Low/High speed)
111
30A**
Body builder prep
112
40A**
Blower motor
113
30A**
Heated seats
114
25A**
WABCO ABS battery feed (Hydraulic brake
vehicles only)
115
20A**
Ignition switch, Central Junction Box fuses 8,
9, 10, 11, Starter motor relay
116
30A**
Body builder prep
117
20A**
Body builder prep/trailer socket stop
(Caterpillar and Cummins engines only)
118
60A**
Hydraulic brake trailer two fuse block
119/120
60A**
Hydraulic brake trailer two fuse block
Air brake trailer two fuse block
121/122
60A**
HydroMax motor
Air brake trailer two fuse block
201
Washer pump relay
202
Wiper speed relay
203
Wiper run/park relay
204
Neutral start relay (6.0L Power Stroke engine
only)
Exhaust brake relay (Caterpillar and
Cummins engines only)
205
RH stop/turn relay
206
LH stop/turn relay
207
Drain valve heater relay
208
Back-up lamps relay
209
Stoplamps relay
301
Fuel heater/Fuel transfer pump relay
302
Park lamps relay
303
Blower motor relay
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
149
Fuse/Relay
Location
Fuse Amp
Rating
Fuse Description
304
Air ABS relay
Hydraulic modulator relay
401
Not used
501
Not used
502
Not used
503
Not used
* Mini fuse **Maxi fuse
Air brake trailer tow relays (if equipped)
Fuse/Relay
Location
Fuse Amp
Rating
Description
1
30A*
Trailer tow ABS feed
2
30A*
Trailer tow park/marker lamps
3
30A*
Trailer tow stop lamps
4
30A*
Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5
Not used
R1
Trailer tow ABS relay
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
150
Fuse/Relay
Location
Fuse Amp
Rating
Description
R2
Trailer tow stop lamp relay
R3
Trailer tow park/marker lamp relay
R4
Trailer tow tail lamp relay
R5
Not used
R6
Not used
R7
Trailer tow left turn/stop lamp relay
(combined)
Trailer tow left turn lamp relay (separate)
R8
Trailer tow right turn/stop lamp relay
(combined)
Trailer tow right turn lamp relay (separate)
*Maxi fuse
Inline fuses
Your vehicle has two inline fuses located in/on the battery cables by the
battery. A 10A fuse for the transmission control module and a 40A fuse
for the engine control module. Refer to
Automatic transmission
in the
Driving
chapter and
Battery
in the
Maintenance and Specifications
chapter for more information.
JUMP STARTING
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; doing so may
damage the catalytic converter.
2006 F-650/750
(f67)
Supplement
USA
(fus)
Roadside Emergencies
151
If the engine cranks but does not start, remove the battery box cover
and check the 40A inline fuse loacted on the battery cable above the
battery.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.
Wash hands after handling.
Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center to
find out more about recycling
automotive batteries.
STEERING - GENERAL INSPECTION
Ask your service technician to examine the steering mechanism. Only
minor adjustments may be necessary.
LEAD
RETURN
RECYCLE
2006 F-650/750
(f67)
Supplement
USA
(fus)
Maintenance and Specifications
188