Ford F-59 Commercial Stripped Chassis - 2016 Fuse Box Diagram

Ford F-59 Commercial Stripped Chassis - 2016 Fuse Box Diagram

Brake-Shift Interlock
WARNINGS
Do not drive your vehicle until you
verify that the brake lamps are
working.
If your brake lamps are not working
properly or if you have disconnected
the vehicle battery cables, the
vehicle brake lamps and hazard flashers
may not properly warn traffic of a vehicle
breakdown or approaching danger, which
can increase the risk of serious injury or
death. To minimize the risk of serious injury
or death, be aware of your surroundings,
use other hazard signaling devices if
available, and move the vehicle to a safe
location away from traffic as soon as
possible.
When doing this procedure, you will
be taking the vehicle out of park
which means the vehicle can roll
freely. To avoid unwanted vehicle
movement, always fully set the parking
brake prior to doing this procedure. Use
wheel chocks if appropriate.
If the parking brake is fully released,
but the brake warning lamp remains
illuminated, the brakes may not be
working properly. See your authorized
dealer.
Your vehicle is equipped with a brake-shift
interlock feature that prevents moving the
gearshift lever from park (P) when the
ignition is in the on position and the brake
pedal is not pressed.
If you cannot move the gearshift lever out
of park (P) position with the ignition in the
on position and the brake pedal pressed,
a malfunction may have occurred. It is
possible that a fuse has blown or your
vehicle
s brake lamps are not operating
properly. See
Fuse Specification Chart
(page 63).
If the fuse is not blown and the brake
lamps are working properly, the following
procedure will allow you to move the
gearshift lever from park (P):
1.
Apply the parking brake. Turn key to
the lock position, and then remove the
key.
2.
Disconnect the negative (black)
battery cable from the battery.
3.
Insert the key and turn to the off
position. Shift the transmission to
neutral (N).
4.
Reconnect the negative (black) battery
cable to the battery.
5.
Start the vehicle.
Note:
See your authorized dealer as soon
as possible if this procedure is used.
If Your Vehicle Gets Stuck In Mud
or Snow
Note:
Do not rock your vehicle if the engine
is not at normal operating temperature or
damage to the transmission may occur.
Note:
Do not rock your vehicle for more
than a minute or damage to the
transmission and tires may occur, or the
engine may overheat.
If your vehicle gets stuck in mud or snow,
you may rock it out by shifting between
forward and reverse gears, stopping
between shifts in a steady pattern. Press
lightly on the accelerator in each gear.
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Transmission
TOWING A TRAILER
WARNINGS
Do not exceed the GVWR or
the GAWR specified on the
certification label.
Towing trailers beyond the
maximum recommended
gross trailer weight exceeds the
limit of the vehicle and could
result in engine damage,
transmission damage, structural
damage, loss of vehicle control,
vehicle rollover and personal
injury.
Your vehicle may have electrical
items, such as fuses or relays,
related to towing. See the
Fuses
chapter.
Your vehicle's load capacity
designation is by weight, not by
volume, so you cannot necessarily
use all available space when
loading a vehicle or trailer.
Towing a trailer places an extra
load on your vehicle's engine,
transmission, axle, brakes, tires
and suspension. Inspect these
components periodically during,
and after, any towing operation.
Load Placement
To help minimize how trailer
movement affects your vehicle
when driving:
Load the heaviest items closest
to the trailer floor.
Load the heaviest items
centered between the left and
right side trailer tires.
Load the heaviest items above
the trailer axles or just slightly
forward toward the trailer
tongue. Do not allow the final
trailer tongue weight to go
above or below 10-15% of the
loaded trailer weight.
Select a tow bar with the
correct rise or drop. When both
the loaded vehicle and trailer
are connected, the trailer frame
should be level, or slightly
angled down toward your
vehicle, when viewed from the
side.
When driving with a trailer or
payload, a slight takeoff vibration
or shudder may be present due to
the increased payload weight.
Additional information regarding
proper trailer loading and setting
your vehicle up for towing is
located in another chapter of this
manual. See
Load Limit
(page
38).
You can also find information in
the
RV & Trailer Towing Guide
available at your authorized
dealer, or online.
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Towing
WARNINGS
Keep batteries out of reach of
children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or
clothing. Shield your eyes when working
near the battery to protect against possible
splashing of acid solution. In case of acid
contact with skin or eyes, flush
immediately with water for a minimum of
15 minutes and get prompt medical
attention. If acid is swallowed, call a
physician immediately.
Use only adequately sized cables
with insulated clamps.
Preparing Your Vehicle
Do not attempt to push-start your
automatic transmission vehicle.
Note:
Attempting to push-start a vehicle
with an automatic transmission may cause
transmission damage.
Note:
Use only a 12-volt supply to start your
vehicle.
Note:
Do not disconnect the battery of the
disabled vehicle as this could damage the
vehicle electrical system.
Park the booster vehicle close to the hood
of the disabled vehicle, making sure the
two vehicles do not touch.
Connecting the Jumper Cables
WARNINGS
Do not attach the cables to fuel lines,
engine rocker covers, the intake
manifold or electrical components
as grounding points. Stay clear of moving
parts. To avoid reverse polarity
connections, make sure that you correctly
identify the positive (+) and negative (-)
terminals on both the disabled and booster
vehicles before connecting the cables.
WARNINGS
Do not attach the end of the positive
cable to the studs or L-shaped eyelet
located above the positive (+)
terminal of your vehicle
s battery. High
current may flow through and cause
damage to the fuses.
Do not connect the end of the
second cable to the negative (-)
terminal of the battery to be jumped.
A spark may cause an explosion of the
gases that surround the battery.
Note:
In the illustration, the bottom vehicle
represents the booster vehicle.
4
2
1
3
E142664
1.
Connect the positive (+) jumper cable
to the positive (+) terminal of the
discharged battery.
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Roadside Emergencies
FUSE SPECIFICATION CHART
F53 Power Distribution Box
WARNINGS
Always disconnect the battery before
servicing high current fuses.
To reduce risk of electrical shock,
always replace the cover to the
power distribution box before
reconnecting the battery or refilling fluid
reservoirs.
Locate the power distribution box in the
engine compartment. It has high-current
fuses that protect your vehicle's main
electrical systems from overloads.
If the battery has been disconnected and
reconnected, you will need to reset some
features. See
Changing the 12V Battery
(page 91).
E161519
Protected components
Fuse amp rating
Fuse or relay number
Power brake assist module
Hydromax.
5A*
1
Air conditioning compressor clutch.
10A*
2
Catalyst monitor sensor.
20A*
3
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Powertrain control module memory.
5A*
4
Powertrain control module relay coil.
Powertrain control module power.
20A*
5
Instrument panel dimmer module.
20A*
6
Park lamp feeds.
Trailer tow running lamp relay coil.
Ignition coils.
20A*
7
Radio capacitors.
Hydromax
Anti-lock brake system
module.
30A*
8
Powertrain control module.
10A*
9
Daytime running lamps.
20A*
10
Fuel pump relay coil.
20A*
11
Powertrain control module power.
Fuel pump diode.
Instrument panel - backup lamp feed.
25A*
12
Trailer tow backup lamps feed.
Trailer tow electric brake controller feed.
30A**
13
Instrument panel battery feed (fuse #9, 15,
21).
60A**
14
Lighting primary fuse.
Trailer tow park lamps.
20A**
15
Anti-lock brake system module
Hydromax.
60A**
16
Anti-lock brake system module
Hydro-
boost.
40A**
Horn feed.
20A**
17
Backup lamp relay coil.
20A**
18
A/C clutch coil.
A/C demand switch.
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
19
Powertrain control module relay coil.
30A**
20
Powertrain control module relay (Power
distribution box fuses # 3, 5, 7, 18).
Fuel injectors.
20A**
21
Fuel pump motor.
Mass air flow sensor.
Cigar lighter feed.
20A**
22
Diagnostic tool connector.
Blower motor feed.
40A**
23
Instrument panel battery feed (fuses #4,
10, 16, 22).
50A**
24
Ignition switch feed (Instrument panel
fuses #1, 5, 7, 11, 13, 14, 17, 19, 23, 36; Power
distribution box fuses #9, 11).
40A**
25
Ignition switch feed (Instrument panel
fuses #5, 11, 17, 23, 26, 38).
40A**
26
Multi-function switch (headlamps).
30A**
27
Starter relay feed.
30A**
28
Starter motor.
Power brake assist motor
Hydromax.
60A**
29
Anti-lock brake system module
Hydro-
boost.
40A**
Air conditioning clutch relay.
R1
Fuel pump relay.
R2
Horn relay.
R3
Starter relay.
R4
Blower motor relay.
R5
Powertrain control module relay.
R6
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Fuel pump diode.
Diode 1
Air conditioning clutch diode.
Diode 2
*Mini fuses.
**Maxi fuses.
F59 Power Distribution Box
E197657
Protected components
Fuse amp rating
Fuse or relay number
Air conditioning compressor clutch.
10A*
F1
Anti-lock brake system - Hydromax.
30A*
F2
Powertrain control module keep alive
memory.
5A*
F3
Powertrain control module relay coil.
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
F4
Running lamps.
20A*
F5
Trailer tow lamp relay coil.
Not used.
F6
Reverse lamps.
25A*
F7
Instrument panel fuses #33, 34.
Not used.
F8
Daytime running lamps.
20A*
F9
Not used.
F10
Not used.
F11
Not used.
F12
Not used.
F13
Not used.
F14
Hydromax pump motor.
5A*
F15
Vehicle power 1.
20A*
F16
Powertrain control module power.
Vehicle power 2.
20A*
F17
Catalyst monitor sensor.
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Vehicle power 4.
20A*
F18
Ignition coils.
Powertrain control module.
10A*
F19
Hydromax module.
10A*
F20
Brake on/off relay feed.
Powertrain control module.
20A*
F21
Fuel pump diode.
Not used.
F22
Not used.
F23
Not used.
F24
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Blower motor relay feed.
40A**
J1
Headlamps.
30A**
J2
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
Instrument panel fuses #25, 31.
Vehicle power.
30A**
J3
Powertrain control module relay feed.
Power distribution box fuse F16, F17, F18,
J22.
Cigar lighter feed.
20A**
J4
Diagnostic tool connector.
Not used.
J5
Starter relay feed.
30A**
J6
Starter motor.
Anti-lock brake system.
40A**
J7
Hydromax pump
60A**
Trailer tow park lamps.
20A**
J8
Instrument panel fuse #4, 10, 16, 22.
50A**
J9
4-channel anti-lock brake system module.
60A**
J10
3-channel anti-lock brake system module.
40A**
Fuel pump relay feed.
20A**
J11
Fuel injectors.
Mass air flow sensor.
Fuel pump motor.
Trailer tow electronic brake.
30A**
J12
Ignition switch feed (instrument panel
fuses #1, 5, 7, 11, 13, 17, 19, 23).
40A**
J13
Not used.
J14
Instrument panel fuses #9, 15, 21.
60A**
J15
Horn.
20A**
J16
Ignition switch feed (instrument panel
fuses #1, 5, 7, 11, 13, 17, 19, 23.
40A**
J17
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
J18
Not used.
J19
Not used.
J20
Not used.
J21
Reverse lamp relay coil.
20A**
J22
A/C clutch relay coil.
A/C demand switch.
Horn relay.
R1
Fuel pump relay.
R2
Starter relay.
R3
Backup lamps relay.
R4
Brake on/off relay.
R5
Trailer tow parking lamps relay.
R6
Not used.
R7
Air conditioning clutch relay.
R8
Not used.
R9
Starter relay.
R10
Blower motor relay.
R11
Daytime running lamp/headlamp relay.
R12
Powertrain control module relay.
R13
Fuel pump diode.
D1
Air conditioning clutch diode.
D2
Not used.
D3
Not used.
C1
*
Mini fuses.
**
J-case fuse.
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Fuses
UPS Power Distribution Box 1
E172543
Protected components
Fuse amp rating
Fuse or relay number
Powertrain control module.
Relay
R1
Daytime running lamps.
Relay
R2
Starter motor.
Relay
R3
Blower motor.
Relay
R4
Horn.
Relay
R5
Fuel pump.
Relay
R6
Starter ground.
Relay
R7
Trailer tow parking lamps.
Relay
R8
Backup lamps.
Relay
R9
Hydromax brake on/off relay.
Relay
R10
Not used.
Relay
R11
Air conditioning clutch.
Relay
R12
Hydromax brake on/off relay.
10A
M1-1
Turn/hazard brake lighting.
20A
M1-2
Not used.
M1-3
Not used.
M1-4
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Fuses
UPS Power Distribution Box 2
E172544
Protected components
Fuse amp rating
Fuse or relay number
Backup lamps.
25A*
M1
Daytime running lamps.
20A*
M2
4
channel anti-lock brake system module
(Hydromax).
30A*
M3
Powertrain control module run/start.
20A*
M4
Fuel pump relay coil.
Starter relay coil.
10A*
M5
Vehicle power 4.
20A*
M6
Ignition coils.
Hydromax motor monitor.
5A*
M7
Vehicle power 2.
20A*
M8
Vehicle power 1.
20A*
M9
Mass air flow sensor.
Air conditioning.
10A*
M10
Powertrain control module relay keep alive
power.
5A*
M11
Canister vent valve.
Parking lamps feed.
20A*
M12
Trailer tow running lamp relay coil.
One-touch start.
Diode
D1
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Fuel pump.
Diode
D2
Air conditioning.
Diode
D3
Not used.
R2-1
Powertrain control module vehicle power.
30A**
J1
Fuel pump.
20A**
J2
Cigar lighter power point.
20A**
J3
Diagnostic connector.
Blower motor.
40A**
J4
Headlamps.
30A**
J5
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
Ignition switch feeds (instrument panel
fuses #F26).
40A**
J6
Ignition switch feeds (instrument panel
#F21, F26).
40A**
J7
Instrument panel fuse box F11, F13, F15.
50A**
J8
Starter relay feed.
30A**
J9
4
channel anti-lock brake system module
(Hydromax).
60A**
J10
Trailer tow electronic brake.
30A**
J11
Lighting (instrument panel fuses #F3, F5;
power distribution box M1-2).
60A**
J12
Vehicle power 3.
20A**
J13
Horn.
20A**
J14
4
channel anti-lock brake system module.
60A**
J15
Trailer tow parking lamps.
20A**
J16
*
Mini fuse.
**
J-case fuse.
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Fuses
Diode and Relay Module
Locate the module box with the power
distribution box in from of the radiator.
E161520
Protected components
Relay location
Not used.
1
Not used.
2
Not used.
3
Daytime running lamps power relay.
4
Hydromax
brake on/off signal isolating relay.
5
Reverse lamps relay.
6
Starter ground relay.
7
Trailer tow parking lamps relay.
8
Fuse Holder Module
Locate the fuse holder next to the diode
and relay module.
Protected components
Fuse amp rating
Fuse number
Hydromax
brake on/off signal.
10A
1
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Fuses
F53/F59 Passenger Compartment
Fuse Panel
Locate this fuse panel below and to the
left of the steering wheel near the brake
pedal. Remove the panel cover to access
the fuses.
To remove a fuse, use the fuse panel
cover's fuse puller tool.
E161521
Protected components
Fuse amp rating
Fuse or relay number
Multi function switch.
20A
1
Not used.
2
Not used.
3
Instrument cluster.
10A
4
Body builder accessory feed (accessory
and run).
10A
5
Not used.
6
Blower motor relay coil.
15A
7
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Brake lamps feed.
10A
8
Stop lamps: Vehicle direction indicators
and stop lamps, Body builder rear direction
indicators and stop feeds, Body builder
stop lamp feed.
20A
9
Instrument cluster memory.
10A
10
Wiper/washer module.
30A
11
Wiper feed.
Not used.
12
Anti-lock brake system module
Hydromax.
10A
13
Anti-lock brake system module
Hydro-
boost.
10A
14
Instrument cluster run/start.
Left-hand direction indicator feed.
15A
15
Body builder battery (+12V) feed.
20A
16
Body builder radio feed.
5A
17
Not used.
18
Daytime running lamps relays.
5A
19
Not used.
20
Right-hand direction indicator feed.
15A
21
Trailer tow direction indicators.
20A
22
Cluster run/accessory.
10A
23
Not used.
24
Body builder right-hand low beam head-
lamp feed.
10A
25
Brake shift interlock diode and solenoid.
10A
26
Not used.
27
Not used.
28
Not used.
29
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
30
Body builder left-hand low beam head-
lamp feed.
10A
31
Not used.
32
Body builder reverse lamp power.
10A
33
Body builder reverse gear.
10A
34
Trailer tow reverse lamps.
Body builder high beam feed.
20A
35
High beam indicator.
Transmission control switch.
10A
36
Not used.
37
Body builder run feed.
10A
38
Not used.
39
Not used.
40
Instrument cluster lighting.
10A
41
Not used.
42
Not used.
43
Not used.
44
Trailer tow right-hand direction indicator.
Relay 1
Trailer tow left-hand direction indicator.
Relay 2
Right-hand direction indicator.
Relay 3
Left-hand direction indicator.
Relay 4
Not used.
Relay 5
Daytime running lamps.
Relay 6
Parking brake.
Daytime running lamps on/off.
Relay 7
Brake transmission shift interlock.
Diode 1
Brake transmission shift interlock.
Diode 2
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
F1
Not used.
F2
Not used.
F3
Brake transmission shift interlock.
10A
F4
Not used.
F5
Not used.
F6
Not used.
F7
Not used.
F8
Not used.
F9
Not used.
F10
Not used.
F11
Not used.
F12
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Fuses
UPS Passenger Compartment Fuse Panel
E188334
Protected components
Fuse amp rating
Fuse or relay number
Not used.
F1
Flasher run.
20A
F2
Left turn.
15A
F3
Blower relay coil.
15A
F4
Right turn.
15A
F5
ABS run.
10A
F6
Right body builder headlamp.
10A
F7
Daytime running lamps.
5A
F8
Left body builder headlamp.
10A
F9
Not used.
F10
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Cluster battery (+12V) #1.
10A
F11
UPS brake transmission shift interlock.
5A
F12
Cluster battery (+12V) #2.
10A
F13
Switch illumination.
10A
F14
Body builder battery (+12V) feed.
20A
F15
Not used.
F16
Trailer tow run relay feed.
20A
F17
Body builder run.
10A
F18
Brake lamp feed.
10A
F19
Body builder run.
10A
F20
Run/start.
10A
F21
Wiper module battery (+12V).
30A
F22
Reverse lamps.
10A
F23
Body builder radio.
5A
F24
Trailer tow reverse lamps.
10A
F25
Cluster run/start.
10A
F26
Body builder high beam feed.
20A
F27
Daytime running lamps.
R1
Parking brake.
Daytime running lamps on/off.
R2
Right-hand direction indicator.
R3
Trailer tow right-hand direction indicator.
R4
Left-hand direction indicator.
R5
Trailer tow left-hand direction indicator.
R6
Not used.
R7
Not used.
R8
Not used.
R9
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
D1
Not used.
D2
Not used.
D3
CHANGING A FUSE
Fuses
WARNING
You must replace a failed fuse with
one that has the specified amperage
rating. If you use a fuse with a higher
amperage rating, you may cause severe
wire damage and may start a fire.
E142430
A fuse may fail if electrical components in
the vehicle are not properly working. A
broken wire inside the fuse indicates a
failed fuse. Check the appropriate fuses
before replacing any electrical
components.
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Fuses
UNDER HOOD OVERVIEW
E190640
Engine coolant reservoir: See
Engine Coolant Check
(page 84).
A
Engine oil filler cap: See
Engine Oil Check
(page 83).
B
Automatic transmission fluid dipstick: See
Automatic Transmission Fluid
Check
(page 87).
C
Engine compartment fuse box: See
Fuses
(page 63).
D
Air filter assembly: See
Changing the Engine Air Filter
(page 93).
E
Engine oil dipstick: See
Engine Oil Dipstick
(page 83).
F
Brake fluid reservoir: See
Brake Fluid Check
(page 88).
G
Power steering fluid reservoir: See
Power Steering Fluid Check
(page 90).
H
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Maintenance
Brake-Shift Interlock
WARNINGS
Do not drive your vehicle until you
verify that the brake lamps are
working.
If your brake lamps are not working
properly or if you have disconnected
the vehicle battery cables, the
vehicle brake lamps and hazard flashers
may not properly warn traffic of a vehicle
breakdown or approaching danger, which
can increase the risk of serious injury or
death. To minimize the risk of serious injury
or death, be aware of your surroundings,
use other hazard signaling devices if
available, and move the vehicle to a safe
location away from traffic as soon as
possible.
When doing this procedure, you will
be taking the vehicle out of park
which means the vehicle can roll
freely. To avoid unwanted vehicle
movement, always fully set the parking
brake prior to doing this procedure. Use
wheel chocks if appropriate.
If the parking brake is fully released,
but the brake warning lamp remains
illuminated, the brakes may not be
working properly. See your authorized
dealer.
Your vehicle is equipped with a brake-shift
interlock feature that prevents moving the
gearshift lever from park (P) when the
ignition is in the on position and the brake
pedal is not pressed.
If you cannot move the gearshift lever out
of park (P) position with the ignition in the
on position and the brake pedal pressed,
a malfunction may have occurred. It is
possible that a fuse has blown or your
vehicle
s brake lamps are not operating
properly. See
Fuse Specification Chart
(page 64).
If the fuse is not blown and the brake
lamps are working properly, the following
procedure will allow you to move the
gearshift lever from park (P):
1.
Apply the parking brake. Turn key to
the lock position, and then remove the
key.
2.
Disconnect the negative (black)
battery cable from the battery.
3.
Insert the key and turn to the off
position. Shift the transmission to
neutral (N).
4.
Reconnect the negative (black) battery
cable to the battery.
5.
Start the vehicle.
Note:
See your authorized dealer as soon
as possible if this procedure is used.
If Your Vehicle Gets Stuck In Mud
or Snow
Note:
Do not rock your vehicle if the engine
is not at normal operating temperature or
damage to the transmission may occur.
Note:
Do not rock your vehicle for more
than a minute or damage to the
transmission and tires may occur, or the
engine may overheat.
If your vehicle gets stuck in mud or snow,
you may rock it out by shifting between
forward and reverse gears, stopping
between shifts in a steady pattern. Press
lightly on the accelerator in each gear.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Transmission
TOWING A TRAILER
WARNINGS
Do not exceed the GVWR or
the GAWR specified on the
certification label.
Towing trailers beyond the
maximum recommended
gross trailer weight exceeds the
limit of the vehicle and could
result in engine damage,
transmission damage, structural
damage, loss of vehicle control,
vehicle rollover and personal
injury.
Your vehicle may have electrical
items, such as fuses or relays,
related to towing. See
Fuses
(page 64).
Your vehicle's load capacity
designation is by weight, not by
volume, so you cannot necessarily
use all available space when
loading a vehicle or trailer.
Towing a trailer places an extra
load on your vehicle's engine,
transmission, axle, brakes, tires
and suspension. Inspect these
components periodically during,
and after, any towing operation.
Load Placement
To help minimize how trailer
movement affects your vehicle
when driving:
Load the heaviest items closest
to the trailer floor.
Load the heaviest items
centered between the left and
right side trailer tires.
Load the heaviest items above
the trailer axles or just slightly
forward toward the trailer
tongue. Do not allow the final
trailer tongue weight to go
above or below 10-15% of the
loaded trailer weight.
Select a ball mount with the
correct rise or drop. When both
the loaded vehicle and trailer
are connected, the trailer frame
should be level, or slightly
angled down toward your
vehicle, when viewed from the
side.
When driving with a trailer or
payload, a slight takeoff vibration
or shudder may be present due to
the increased payload weight.
Additional information regarding
proper trailer loading and setting
your vehicle up for towing is
located in another chapter of this
manual. See
Load Limit
(page
38).
You can also find information in
the
RV & Trailer Towing Guide
available at your authorized
dealer, or online.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Towing
WARNINGS
Use only adequately sized cables
with insulated clamps.
Preparing Your Vehicle
Do not attempt to push-start your
automatic transmission vehicle.
Note:
Attempting to push-start a vehicle
with an automatic transmission may cause
transmission damage.
Note:
Use only a 12-volt supply to start your
vehicle.
Note:
Do not disconnect the battery of the
disabled vehicle as this could damage the
vehicle electrical system.
Park the booster vehicle close to the hood
of the disabled vehicle, making sure the
two vehicles do not touch.
Connecting the Jumper Cables
WARNINGS
Do not attach the cables to fuel lines,
engine rocker covers, the intake
manifold or electrical components
as grounding points. Stay clear of moving
parts. To avoid reverse polarity
connections, make sure that you correctly
identify the positive (+) and negative (-)
terminals on both the disabled and booster
vehicles before connecting the cables.
Do not attach the end of the positive
cable to the studs or L-shaped eyelet
located above the positive (+)
terminal of your vehicle
s battery. High
current may flow through and cause
damage to the fuses.
Do not connect the end of the
second cable to the negative (-)
terminal of the battery to be jumped.
A spark may cause an explosion of the
gases that surround the battery.
Note:
In the illustration, the bottom vehicle
represents the booster vehicle.
4
2
1
3
E142664
1.
Connect the positive (+) jumper cable
to the positive (+) terminal of the
discharged battery.
2.
Connect the other end of the positive
(+) cable to the positive (+) terminal
of the booster vehicle battery.
3.
Connect the negative (-) cable to the
negative (-) terminal of the booster
vehicle battery.
4.
Make the final connection of the
negative (-) cable to an exposed metal
part of the stalled vehicle's engine,
away from the battery and the fuel
injection system, or connect the
negative (-) cable to a ground
connection point if available.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Roadside Emergencies
FUSE SPECIFICATION CHART
F53 Power Distribution Box
WARNINGS
Always disconnect the battery before
servicing high current fuses.
To reduce risk of electrical shock,
always replace the cover to the
power distribution box before
reconnecting the battery or refilling fluid
reservoirs.
Locate the power distribution box in the
engine compartment. It has high-current
fuses that protect your vehicle's main
electrical systems from overloads.
If the battery has been disconnected and
reconnected, you will need to reset some
features. See
Changing the 12V Battery
(page 94).
E161519
Protected components
Fuse amp rating
Fuse or relay number
Power brake assist module
Hydromax.
5A*
1
Air conditioning compressor clutch.
10A*
2
Catalyst monitor sensor.
20A*
3
64
Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Powertrain control module relay coil.
5A*
4
Powertrain control module keep alive
memory.
Powertrain control module power.
20A*
5
Instrument panel dimmer module.
20A*
6
Park lamp feeds.
Trailer tow running lamp relay coil.
Ignition coils.
20A*
7
Radio capacitors.
Hydromax
Anti-lock brake system
module.
30A*
8
Powertrain control module.
10A*
9
Daytime running lamps.
20A*
10
Fuel pump relay coil.
20A*
11
Powertrain control module.
Fuel pump diode.
Instrument panel - backup lamp feed.
25A*
12
Trailer tow backup lamps feed.
Trailer tow electric brake controller feed.
30A**
13
Instrument panel battery feed (fuse #15,
21).
60A**
14
Lighting primary fuse.
Power distribution box fuse #19.
Trailer tow park lamps.
20A**
15
Anti-lock brake system module
Hydromax.
60A**
16
Anti-lock brake system module
Hydro-
boost.
40A**
Horn feed.
20A**
17
Backup lamp relay coil.
20A**
18
A/C clutch coil.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
A/C demand switch.
Brake on/off switch.
20A**
19
Multifunction switch.
Powertrain control module relay (Power
distribution box fuses # 3, 5, 7, 18).
30A**
20
Fuel injectors.
20A**
21
Fuel pump motor.
Mass air flow sensor.
Powertrain control module.
Cigar lighter feed.
20A**
22
Diagnostic tool connector.
Blower motor feed.
40A**
23
Instrument panel battery feed (fuses #4,
10, 16, 22).
50A**
24
Ignition switch feed (Instrument panel
fuses #1, 5, 7, 11, 13, 14, 17, 19, 23, 36; Power
distribution box fuses #9, 11).
40A**
25
Fuse holder #2.
Ignition switch feed (Instrument panel
fuses #5, 11, 17, 23, 38).
40A**
26
Headlamps.
30A**
27
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
High beam headlamps flash to pass.
(Instrument panel fuses #25, 31).
Starter relay feed.
30A**
28
Starter motor solenoid.
Power brake assist motor
Hydromax.
60A**
29
Fuse holder #1.
Anti-lock brake system module
Hydro-
boost.
40A**
Air conditioning clutch relay.
R1
Fuel pump relay.
R2
Horn relay.
R3
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Starter relay.
R4
Blower motor relay.
R5
Powertrain control module relay.
R6
Fuel pump diode.
Diode 1
Air conditioning clutch diode.
Diode 2
*Mini fuses.
**Maxi fuses.
F59 Power Distribution Box
E197657
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Air conditioning compressor clutch.
10A*
F1
Anti-lock brake system - Hydromax.
30A*
F2
Powertrain control module keep alive
memory.
5A*
F3
Powertrain control module relay coil.
Not used.
F4
Trailer tow running lamp relay coil.
20A*
F5
Park lamp feeds.
Instrument panel dimmer module.
Not used.
F6
Trailer tow backup lamp feed.
25A*
F7
Backup lamp feed.
Not used.
F8
Daytime running lamps.
20A*
F9
Not used.
F10
Not used.
F11
Not used.
F12
Not used.
F13
Not used.
F14
Power brake assist module (Hydromax).
5A*
F15
Powertrain control module power.
20A*
F16
Catalyst monitor sensor.
20A*
F17
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Radio capacitors.
20A*
F18
Ignition coils.
Powertrain control module.
10A*
F19
Hydromax module brake on/off relay feed.
10A*
F20
Powertrain control module.
20A*
F21
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Fuel pump diode.
Fuel pump relay coil.
Brake transmission shift interlock.
10A*
F22
Not used.
F23
Not used.
F24
Blower motor relay feed.
40A**
J1
Headlamps.
30A**
J2
High beam headlamps flash to pass.
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
Instrument panel fuses #25, 31.
Vehicle power.
30A**
J3
Powertrain control module relay feed.
Power distribution box fuse F16, F17, F18,
J22.
Cigar lighter feed.
20A**
J4
Diagnostic tool connector.
Not used.
J5
Starter relay feed.
30A**
J6
Starter motor solenoid.
Anti-lock brake system module (Hydro-
boost).
40A**
J7
Power brake assist motor (Hydromax).
60A**
Power distribution box fuse #F20.
Trailer tow park lamps.
20A**
J8
Instrument panel fuse #4, 10, 16, 22.
50A**
J9
4-channel anti-lock brake system module.
60A**
J10
3-channel anti-lock brake system module.
40A**
Fuel pump relay feed.
20A**
J11
Fuel injectors.
Mass air flow sensor.
Fuel pump motor.
Powertrain control module.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Trailer tow electronic brake.
30A**
J12
Ignition switch feed (instrument panel
fuses #1, 5, 7, 11, 13, 14, 17, 19, 23, 36).
40A**
J13
(Power distribution box fuse #F19, F22,
F21).
Not used.
J14
Instrument panel battery feed (fuse #15,
21).
60A**
J15
Lighting primary fuse.
Horn.
20A**
J16
Ignition switch feed (instrument panel
fuses #5, 11, 17, 23, 38).
40A**
J17
Brake on/off switch.
20**
J18
Multifunction switch.
Not used.
J19
Not used.
J20
Not used.
J21
Reverse lamp relay coil.
20A**
J22
A/C clutch relay coil.
A/C demand switch.
Horn relay.
R1
Fuel pump relay.
R2
Starter relay.
R3
Backup lamps relay.
R4
Brake on/off signal isolating relay
(Hydromax).
R5
Trailer tow parking lamps relay.
R6
Not used.
R7
Air conditioning clutch relay.
R8
Not used.
R9
Starter relay.
R10
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Blower motor relay.
R11
Daytime running lamp/headlamp relay.
R12
Powertrain control module relay.
R13
Fuel pump diode.
D1
Air conditioning clutch diode.
D2
Not used.
D3
Not used.
C1
*
Mini fuses.
**
J-case fuse.
UPS Power Distribution Box 1
E172543
Protected components
Fuse amp rating
Fuse or relay number
Powertrain control module.
Relay
R1
Daytime running lamps.
Relay
R2
Starter motor.
Relay
R3
Blower motor.
Relay
R4
Horn.
Relay
R5
Fuel pump.
Relay
R6
Starter ground.
Relay
R7
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Trailer tow parking lamps.
Relay
R8
Backup lamps.
Relay
R9
Hydromax brake on/off relay.
Relay
R10
Not used.
Relay
R11
Air conditioning clutch.
Relay
R12
Hydromax brake on/off relay.
10A
M1-1
Brake on/off switch.
20A
M1-2
Multifunction switch.
Power brake assist module (Hydromax).
5A
M1-3
Powertrain control module.
10A
M1-4
UPS Power Distribution Box 2
E172544
Protected components
Fuse amp rating
Fuse or relay number
Backup lamp feed.
25A*
M1
Trailer tow backup lamp feed.
Daytime running lamps.
20A*
M2
4
channel anti-lock brake system module
(Hydromax).
30A*
M3
Powertrain control module run/start.
20A*
M4
Fuel pump relay coil.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Fuel pump diode.
Not used.
M5
Radio capacitors.
20A*
M6
Ignition coils.
Backup lamp relay coil.
5A*
M7
Air conditioning clutch coil.
Air conditioning demand switch.
Catalyst monitor sensor.
20A*
M8
Engine heated exhaust gas oxygen sensor
#11 and #21.
Vapor management valve.
Powertrain control module power.
20A*
M9
Air conditioning clutch.
10A*
M10
Powertrain control module relay keep alive
power.
5A*
M11
Powertrain control module relay coil.
Parking lamps feed.
20A*
M12
Trailer tow running lamp relay coil.
Not used.
Diode
D1
Fuel pump.
Diode
D2
Air conditioning clutch.
Diode
D3
Not used.
R2-1
Powertrain control module relay feed
(power distribution box fuse M6, M7, M8,
M9).
30A**
J1
Fuel injectors.
20A**
J2
Fuel pump motor.
Mass airflow sensor.
Powertrain control module.
Cigar lighter power point.
20A**
J3
Diagnostic connector.
Blower motor.
40A**
J4
Headlamps.
30A**
J5
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Daytime running lamps on/off relay coil.
Headlamp daytime running lamp relay
feed.
High beam headlamps flash to pass.
(Instrument panel fuses #25, 31).
Ignition switch feeds (instrument panel
fuses #F26).
40A**
J6
Instrument panel fuses #F24, F22, F20,
F26, F21, F8, F6, F4, F2.
40A**
J7
Power distribution box fuses M4, M1-4.
Instrument panel fuses F11, F13, F15, F17.
50A**
J8
Starter relay feed.
30A**
J9
Starter motor solenoid.
Power distribution box fuse M1-1.
60A**
J10
Power brake assist motor (Hydromax).
Trailer tow electronic brake.
30A**
J11
Lighting primary.
60A**
J12
Power distribution box fuse M1-2.
Instrument panel fuses #F19, F5, F3.
Not used.
J13
Horn.
20A**
J14
4
channel anti-lock brake system module.
60A**
J15
Trailer tow parking lamps.
20A**
J16
*
Mini fuse.
**
J-case fuse.
Diode and Relay Module
Locate the module box with the power
distribution box in from of the radiator.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
E224614
Protected components
Relay location
Not used.
1
Not used.
2
Not used.
3
Daytime running lamps power relay.
4
Hydromax
brake on/off signal isolating relay.
5
Reverse lamps relay.
6
Starter ground relay.
7
Trailer tow parking lamps relay.
8
Fuse Holder Module
The fuse holder is next to the diode and
relay module.
Protected components
Fuse amp rating
Fuse number
Break on/off relay feed (Hydromax
module).
10A
1
Brake transmission shift interlock.
10A
2
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
F53/F59 Passenger Compartment
Fuse Panel
Locate this fuse panel below and to the
left of the steering wheel near the brake
pedal. Remove the panel cover to access
the fuses.
To remove a fuse, use the fuse panel
cover's fuse puller tool.
E161521
Protected components
Fuse amp rating
Fuse or relay number
Multi function switch.
20A*
1
Not used.
2
Not used.
3
Instrument cluster.
10A*
4
Body builder accessory feed (accessory
and run).
10A*
5
Not used.
6
Blower motor relay coil.
15A*
7
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Brake lamps feed.
10A*
8
Not used.
9
Instrument cluster memory.
10A*
10
Wiper/washer module.
30A*
11
Wiper feed.
Not used.
12
Anti-lock brake system module
Hydromax.
10A*
13
Anti-lock brake system module
Hydro-
boost.
10A*
14
Instrument cluster run/start.
Left-hand direction indicator feed.
15A*
15
Body builder battery (+12V) feed.
20A*
16
Body builder radio feed.
5A*
17
Not used.
18
Daytime running lamps relays.
5A*
19
Not used.
20
Right-hand direction indicator feed.
15A*
21
Trailer tow direction indicators.
20A*
22
Cluster run/accessory.
10A*
23
Not used.
24
Body builder right-hand low beam head-
lamp feed.
10A*
25
Not used.
26
Not used.
27
Not used.
28
Not used.
29
Not used.
30
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Body builder left-hand low beam head-
lamp feed.
10A*
31
Not used.
32
Body builder reverse lamp power.
10A*
33
Body builder reverse gear.
10A*
34
Trailer tow reverse lamps.
Body builder high beam feed.
20A*
35
High beam indicator.
Transmission control switch.
10A*
36
Not used.
37
Body builder off/run.
10A*
38
Not used.
39
Not used.
40
Instrument cluster lighting/switch illumin-
ation.
10A*
41
Not used.
42
Not used.
43
Not used.
44
Trailer tow right-hand direction indicator.
Relay 1
Trailer tow left-hand direction indicator.
Relay 2
Right-hand direction indicator.
Relay 3
Left-hand direction indicator.
Relay 4
Not used.
Relay 5
Daytime running lamps.
Relay 6
Parking brake.
Daytime running lamps on/off.
Relay 7
Not used.
Diode 1
Not used.
Diode 2
Not used.
F1
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
F2
Not used.
F3
Not used.
F4
Not used.
F5
Not used.
F6
Not used.
F7
Not used.
F8
Not used.
F9
Not used.
F10
Not used.
F11
Not used.
F12
*
Mini fuse.
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Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
Fuses
UPS Passenger Compartment Fuse Panel
E188334
Protected components
Fuse amp rating
Fuse or relay number
Not used.
F1
Multifunction switch.
20A*
F2
Left turn signal.
15A*
F3
Blower motor relay coil.
15A*
F4
Right turn signal.
15A*
F5
Anti-lock brake system module
(Hydromax).
10A*
F6
Right body builder headlamp.
10A*
F7
Daytime running lamps relays.
5A*
F8
Left body builder headlamp.
10A*
F9
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Not used.
F10
Cluster battery (+12V) #1.
10A*
F11
UPS brake transmission shift interlock.
5A*
F12
Cluster battery (+12V) #2.
10A*
F13
Switch illumination.
10A*
F14
Instrument cluster lighting.
Body builder battery (+12V) feed.
20A*
F15
Not used.
F16
Trailer tow direction indicators.
20A*
F17
Body builder off/run.
10A*
F18
Brake lamp feed.
10A*
F19
Body builder run/accessory feed.
10A*
F20
Run/start.
10A*
F21
Instrument cluster.
Wiper/washer module.
30A*
F22
Wiper feed.
Reverse lamps.
10A*
F23
Body builder radio feed.
5A*
F24
Trailer tow reverse lamps.
10A*
F25
Body builder reverse gear.
Cluster run/accessory.
10A*
F26
Body builder high beam feed.
20A*
F27
High beam indicator.
Daytime running lamps.
R1
Parking brake.
Daytime running lamps on/off.
R2
Right-hand direction indicator.
R3
Trailer tow right-hand direction indicator.
R4
Left-hand direction indicator.
R5
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Fuses
Protected components
Fuse amp rating
Fuse or relay number
Trailer tow left-hand direction indicator.
R6
Not used.
R7
Not used.
R8
Not used.
R9
Not used.
D1
Not used.
D2
Not used.
D3
*
Mini fuse.
CHANGING A FUSE
Fuses
WARNING
Always replace a fuse with one that
has the specified amperage rating.
Using a fuse with a higher amperage
rating can cause severe wire damage and
could start a fire.
E217331
If electrical components in the vehicle are
not working, a fuse may have blown. Blown
fuses are identified by a broken wire within
the fuse. Check the appropriate fuses
before replacing any electrical
components.
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Fuses
Fuse Types
E207206
Fuse Type
Callout
Micro 2
A
Micro 3
B
Maxi
C
Mini
D
M Case
E
J Case
F
J Case Low Profile
G
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Fuses
UNDER HOOD OVERVIEW
E225839
H
G
F
E
A
B
C
D
Engine coolant reservoir. See
Engine Coolant Check
(page 87).
A
Engine oil filler cap. See
Engine Oil Check
(page 86).
B
Automatic transmission fluid dipstick. See
Automatic Transmission Fluid
Check
(page 90).
C
Engine compartment fuse box. See
Fuses
(page 64).
D
Air filter assembly. See
Changing the Engine Air Filter
(page 96).
E
Engine oil dipstick. See
Engine Oil Dipstick
(page 86).
F
Power steering fluid reservoir. See
Power Steering Fluid Check
(page 93).
G
Brake fluid reservoir. See
Brake Fluid Check
(page 91).
H
85
Motorhome (TY3) , enUSA, Edition date: 04/2015, Second Printing
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