Ford Explorer Sport - 2002 Fuse Box Diagram

Ford Explorer Sport - 2002 Fuse Box Diagram

All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
Seating and safety restraints
99
Side air bag system (if equipped)
Do not place objects or mount equipment on or near the air bag
cover on the side of the seatbacks of the front seats or in front
seat areas that may come into contact with a deploying air bag. Failure
to follow these instructions may increase the risk of personal injury in
the event of a collision.
Do not use accessory seat covers. The use of accessory seat
covers may prevent the deployment of the side air bags and
increase the risk of injury in an accident.
Do not lean your head on the door. The side air bag could injure
you as it deploys from the side of the seatback.
Do not attempt to service, repair, or modify the air bag
supplemental restraint system, its fuses or the seat cover on a
seat containing an air bag. See your Ford or Lincoln Mercury dealer.
All occupants of the vehicle including the driver should always
wear their safety belts even when an air bag SRS is provided.
Seating and safety restraints
103
Vehicles with a higher center of gravity such as utility and
four-wheel drive vehicles handle differently than vehicles with a
lower center of gravity. Utility and four-wheel drive vehicles are
not
designed for cornering at speeds as high as passenger cars any more
than low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns, excessive speed and abrupt
maneuvers in these vehicles. Failure to drive cautiously could result in
an increased risk of vehicle rollover, personal injury and death.
Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavily loaded vehicle.
Your vehicle has the capability to haul more cargo and people than most
passenger cars. Depending upon the type and placement of the load,
hauling people and cargo may raise the center of gravity of the vehicle.
Use extra caution while becoming familiar with your vehicle. Know the
capabilities and limitations of both you as a driver and your vehicle.
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF. Apply the brake pedal and shift to N
(Neutral).
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Driving
123
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
rating
Mini
fuses
Standard
fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
15
Roadside emergencies
153
Passenger compartment fuse panel
The fuse panel is located on the
left-hand side of the instrument
panel facing the driver’s side door.
Pull the panel cover outward to
access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
35
36
31
32
33
34
27
28
Roadside emergencies
154
The fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1
5A
Power Mirror Switch
2
Not Used
3
7.5A
Left Stop/Turn Trailer Tow
Connector
4
15A
Subwoofer
5
15A
Park Lamps
6
15A (With
rear blower)
7.5A (Without
rear blower)
Blower Motor Relay, Airbag
Diagnostic Monitor
7
7.5A
Right Stop/Turn Trailer Tow
Connector
8
Not Used
9
7.5A
Brake Pedal Position Switch
10
7.5A
Speed Control/Amplifier Assembly,
Generic electronic Module (GEM),
Shift Lock Actuator, Blend Door
Actuator, A/C - Heater Assembly,
Flasher, Overhead Console, 4X4
Module
11
7.5A
Instrument Cluster, 4X4 Module
12
10A
Washer Pump Relay, Rear Washer
Pump Relay
13
15A
Brake Pedal Position Switch,
Brake Pressure Switch
14
10A
4 Wheel Anti-Lock Brake System
(4WABS) Module
15
7.5A
Instrument Cluster
16
30A
Windshield Wiper Motor, Wiper
Hi-Lo Relay, Wiper Run/Park
Relay
Roadside emergencies
155
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
17
20A
Cigar Lighter, Data Link
Connector
18
20A
Power Door Locks
19
25A
PCM Power Diode
20
7.5A
Generic Electronic Module
(GEM), Radio, Moonroof Relay,
Power Window Relay
21
15A
Flasher (Hazard)
22
20A
Auxiliary Power Socket
23
Not Used
24
7.5A
Starter Interrupt Relay, Anti-Theft
25
7.5A
Generic Electronic Module
(GEM), Instrument Cluster,
Securi-Lock
26
10A
Battery Saver Relay, Interior
Lamp Relay
27
15A
DRL, Backup Lamps Switch, DTR
Sensor, Rear Defroster Relay
28
7.5A
Radio
29
20A
Radio
30
25A
Power Seats
31
5A
Rear Blower Motor
32
5A
Heated Rear Window Switch
33
15A
Headlamps, Daytime Running
Lamps (DRL) Module, Instrument
Cluster
34
5A
Rear Integrated Control Panel
35
15A
4X4 Module
36
15A
Trailer Tow Relay
Roadside emergencies
156
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and care
chapter.
Roadside emergencies
157
The high-current fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1
50A**
Fuse Panel
2
Not Used
3
Not Used
4
Not Used
5
Not Used
6
50A**
ABS Pump Motor
7
30A**
Powertrain Control
8
Not Used
9
Not Used
10
Not Used
11
50A**
Ignition Switch
12
Not Used
13
20A**
4X4 Motor
14
Not Used
15
Not Used
Roadside emergencies
158
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
16
40A**
Blower Motor
17
30A**
Rear Defroster
18
Not Used
19
Not Used
20
Not Used
21
10A*
PCM Memory
22
15A*
Horn
23
20A*
Fuel Pump Motor
24
25A*
Headlamps
25
10A*
A/C Clutch Solenoid
26
Not Used
27
Not Used
28
30A*
4WABS Module
29
15A*
Foglamps
30
Not Used
31
15A*
Daytime Running Lamps
32
Not Used
33
Not Used
34
15A*
Rear Wiper
35
Not Used
36
Not Used
37
Not Used
38
10A*
Left Low Beam
39
Not Used
40
Not Used
41
15A*
Heated Oxygen Sensors
42
10A*
Right Low Beam
43
Not Used
44
Not Used
45A
Wiper Hi/Low Relay
45B
Wiper Run/Park Relay
Roadside emergencies
159
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
46A
Rear Wiper Down Relay
46B
Rear Wiper Up Relay
47A
20A*
Windows/Roof
47B
Not Used
48
Not Used
49
Starter Relay
50A
Not Used
50B
Fuel Pump Relay
51
Not Used
52
Not Used
53
PCM Diode
54
PCM Relay
55
Blower Relay
56A
A/C Clutch Solenoid
56B
Horn Relay
*Mini fuses **Cartridge fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Spare tire information
The spare tire can be used as a spare or a regular tire.
Location of the spare tire and tools
The spare tire and tools for your vehicle are stowed in the following
locations:
Tool
Location
Spare tire
Under the vehicle, just in front of
the rear bumper
Jack, lug nut wrench
Left rear quarter panel behind
interior access cover
Roadside emergencies
160
With a full console:
Without a full console:
The maximum current draw of any single power point should not exceed
it’s fuse rating, otherwise this will result in a blown fuse.
Do not use the the cigarette/cigar lighter element in any power point.
Keep power point caps closed when not in use.
Rear auxiliary power point
A second auxiliary power point is
located on the left rear quarter
panel and is accessible from the
liftgate.
Driver Controls
36
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifying or adding equipment to the front end of the vehicle
(including frame, bumper, front end body structure and tow
hooks) may affect the performance of the air bag system, increasing
the risk of injury. Do not modify the front end of the vehicle.
Children and air bags
Children must always be properly
restrained; accident statistics
suggest that children are safer when
properly restrained in the rear
seating positions than in the front
seating position. Failure to follow
these instructions may increase the
risk of injury in a collision.
Air bags can kill or injure a
child in a child seat.
NEVER
place a rear-facing child
seat in front of an active air bag. If
you must use a forward-facing
child seat in the front seat, move
the seat all the way back.
Seating and Safety Restraints
73
Do not use accessory seat covers. The use of accessory seat
covers may prevent the deployment of the side air bags and
increase the risk of injury in an accident.
Do not lean your head on the door. The side air bag could injure
you as it deploys from the side of the seatback.
Do not attempt to service, repair, or modify the air bag SRS, its
fuses or the seat cover on a seat containing an air bag. See your
Ford or Lincoln Mercury dealer.
All occupants of the vehicle should always wear their safety belts
even when an air bag SRS is provided.
How does the side air bag system work?
The side air bag system consists of
the following:
An air bag behind the driver and
front passenger seatbacks.
A special seat cover designed to
allow airbag deployment.
The same warning light,
electronic control and diagnostic
unit as used for the front air
bags.
Two crash sensors located on the
“B” pillar.
Side air bags, in combination with
seat belts, can help reduce the risk
of severe injuries in the event of a
significant side impact collision.
The side air bags are located on the outboard side of the seatbacks of
the front seats. In certain side impact collisions, the air bag on the side
affected by the collision will be inflated, even if that seat is not occupied.
The air bag was designed to inflate between the door panel and occupant
to further enhance the protection provided occupants in side impact
collisions.
Seating and Safety Restraints
76
Loaded vehicles, with a higher center of gravity, may handle
differently than unloaded vehicles. Extra precautions, such as
slower speeds and increased stopping distance, should be taken when
driving a heavily loaded vehicle.
AUTOMATIC TRANSMISSION OPERATION (IF EQUIPPED)
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.
Apply the brake pedal and shift
to N (Neutral)
.
In the OFF position, the automatic transmission shift lever can
be moved from the P (Park) position without the brake pedal
depressed. To avoid unwanted movement, always set the parking
brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Driving
95
This switch is located in the
passenger’s footwell, by the kick
panel.
To reset the switch:
1. Turn the ignition OFF.
2. Check the fuel system for leaks.
3. If no leaks are apparent, reset the
switch by pushing in on the reset
button.
4. Turn the ignition ON.
5. Wait a few seconds and return
the key to OFF.
6. Make another check of leaks.
FUSES AND RELAYS
If electrical components are not
working, a fuse may have blown. If a
fuses is blown the wire in the fuse
will be broken.
Note:
Always replace a fuse with
one that has the specified amperage
rating.
Replacing a blown fuse with a fuse that has a higher amperage
can cause severe wire damage and could start a fire.
15
Roadside Emergencies
115
Standard fuse amperage rating and color
COLOR
Fuse
rating
Mini
fuses
Standard
fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
Passenger compartment fuse panel
The fuse panel is behind the end
cover at the left side of the
instrument panel. Pull the cover
outward to access the fuses.
To remove a fuse, use the tool on
the panel cover.
Roadside Emergencies
116
The fuses are:
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1
5A
Mirrors, Autolamp
2
7.5A
Cluster, Autolamp. Generic
Electronic Module (GEM),
Keyless entry, 4x4
3
7.5A
Trailer tow right-hand stop/turn
lamps
4
7.5A
Starter
5
15A
Park lamps, Autolamps, I/P
dimming, Trailer tow
6
7.5A
Air bags, Cluster
7
7.5A
Trailer tow left-hand stop/turn
lamps
8
7.5A
Cluster, Audio, GEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
29
30
35
36
31
32
33
34
27
28
Roadside Emergencies
117
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
9
7.5A
Speed control, Anti-lock Brake
System (ABS), 4x4, Powertrain
Control Module (PCM), Park
interlock, Keyless entry
10
15A
Ignition, IPATS
11
15A
Subwoofer
12
15A
Air bags, Climate control, Rear
climate control
13
15A
Stop lamps, Speed control,
Auxiliary Center High-Mounted
Stop Lamp (CHMSL)
14
Not used
15
15A
4x4 module
16
7.5A
Turn signals, Park interlock,
Overhead console, Climate
control, 4x4, Speed control
17
20A
Cigar lighter, On-Board
Diagnostics (OBD) II
18
20A
Power locks, Keyless entry
19
15A
Trailer tow park lamps
20
15A
Daytime Running Lamps (DRL),
Reverse lamps, PCM
21
15A
Flashers
22
20A
I/P power point
23
10A
Front/Rear washers
24
30A
Front wiper
25
7.5A
Cluster, GEM
26
10A
Interior illumination, Battery saver
27
7.5A
Audio, Windows, GEM, Moonroof,
Rear window
28
15A
Rear wiper (on glass)
29
20A
Audio, Rear audio
Roadside Emergencies
118
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
30
25A
Seats
31
5A
Rear climate control
32
5A
Heated rear window switch
33
15A
Highbeam headlamps
34
5A
Rear audio
35
5A
ABS module
36
Not used
Power distribution box
The power distribution box is in the
engine compartment. It contains
high-current fuses that protect the
main electrical systems from
overloads.
Note:
Always disconnect the
battery before servicing high-current
fuses.
Note:
Always replace the cover to
the power distribution box before
reconnecting the battery or refilling
fluid reservoirs.
If the battery has been disconnected
and reconnected, refer to the
Battery
section.
Roadside Emergencies
119
The high-current fuses are:
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1
50A Cartridge
fuse
Fuse Panel
2
Not Used
3
20A Mini fuse
Moonroof
4
Not Used
5
Not Used
6
50A Cartridge
fuse
ABS Pump Motor
7
30A Cartridge
fuse
Powertrain Control
8
Not Used
9
Not Used
10
Not Used
11
50A Cartridge
fuse
Ignition Switch
12
Not Used
Roadside Emergencies
120
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
13
20A Cartridge
fuse
4X4 Motor
14
Not Used
15
Not Used
16
40A Cartridge
fuse
Blower Motor
17
30A Cartridge
fuse
Rear Defroster
18
Not Used
19
Not Used
20
Not Used
21
10A Mini fuse
PCM Memory
22
15A Mini fuse
Horn
23
20A Mini fuse
Fuel Pump Motor
24
25A Mini fuse
Headlamps
25
10A Mini fuse
A/C Clutch Solenoid
26
Not Used
27
Not Used
28
30A Mini fuse
4WABS Module
29
15A Mini fuse
Foglamps
30
Not Used
31
15A Mini fuse
Daytime Running Lamps
32
Not Used
33
Not Used
34
Not Used
35
Not Used
36
Not Used
37
Not Used
38
10A Mini fuse
Left Low Beam
39
Not Used
40
Not Used
Roadside Emergencies
121
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
41
15A Mini fuse
Heated Oxygen Sensors
42
10A Mini fuse
Right Low Beam
43
Not Used
44
Not Used
45A
Wiper Hi/Low Relay
45B
Wiper Run/Park Relay
46A
Not Used
46B
Rear Wiper Up Relay
47A
20A CB
Windows
47B
Not Used
48
Window Safety Relay
49
Starter Relay
50A
Not Used
50B
Fuel Pump Relay
51
Not Used
52
Not Used
53
PCM Diode
54
PCM Relay
55
Blower Relay
56A
A/C Clutch Solenoid
56B
Horn Relay
CHANGING A FLAT TIRE
If you get a flat tire while driving:
do not brake heavily.
gradually decrease the vehicle’s speed.
hold the steering wheel firmly.
slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Roadside Emergencies
122