Ford Explorer - 2004 Fuse Box Diagram

Ford Explorer - 2004 Fuse Box Diagram

Illuminated visor mirror (if equipped)
Lift the mirror cover to turn on the
visor mirror lamps.
AUXILIARY POWER POINT
Power point outlets are designed
for accessory use only. Do not
hang any type of accessories or
accessory bracket from their
plugs. Improper use of the
power point outlet can cause
damage not covered by your
warranty.
Do not plug electrical accessories into the cigarette lighter socket
(if equipped). Always use the power point for accessories.
Do not use the power point for operating the cigarette lighter element.
The Maximum power each power point can supply depends on the fuse
rating. For example: a 20A fuse should supply a maximum of 240 Watts,
a 15A fuse should supply a maximum of 180 Watts. Exceeding these
limits will result in a blown fuse.
Always keep the power point caps closed when not being used.
Rear auxiliary power point (if equipped)
A second auxiliary power point is located on the rear side of the console.
It is accessible from the rear seats.
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Driver Controls
51
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
To properly position yourself away from the air bag:
Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
Recline the seat slightly one or two degrees from the upright position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and non-Ford tow hooks may
effect the performance of the air bag sensors increasing the risk of
injury. Do not modify the front end of the vehicle with anything other
than authorized Ford accessories for your vehicle.
Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Seating and Safety Restraints
117
Do not lean your head on the door. The Safety Canopy
±
could
injure you as it deploys from the headliner.
Do not attempt to service, repair, or modify the Safety Canopy
±
system, its fuses, the A, B, or C pillar trim, or the headliner on a
vehicle containing a Safety Canopy
±
. See your Ford or Lincoln
Mercury dealer.
All occupants of the vehicle including the driver should always
wear their safety belts even when an air bag SRS and Safety
Canopy
±
system is provided.
To reduce risk of injury, do not obstruct or place objects in the
deployment path of the inflatable Safety Canopy
±
.
How does the Safety Canopy
´
system work?
The design and development of the
Safety Canopy
±
system included
recommended testing procedures
that were developed by a group of
automotive safety experts known as
the Side Airbag Technical Working
Group. These recommended testing
procedures help reduce the risk of
injuries related to the deployment of
side airbags (including the Safety
Canopy
±
).
The Safety Canopy
±
system
consists of the following:
An inflatable nylon curtain with a
gas generator concealed behind
the headliner and above the doors
(one on each side of the vehicle).
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Seating and Safety Restraints
121
3. Rotate the access panel
(counterclockwise) with a flat head
screw driver until it is lined up to
the access hole in the open position.
4. Insert a tool (or screw driver) into the access hole to override the
brake-shift interlock. Apply the brake and shift into Neutral.
5. Return the cover plate (rotate
clockwise) to the closed position.
Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Driving
148
The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
183
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
rating
Mini fuses
Standard
fuses
Maxi fuses
Cartridge
maxi fuses
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
40A
Orange
Green
50A
Red
Red
60A
Blue
Yellow
70A
Tan
80A
Natural
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
184
Passenger compartment fuse panel
The fuse panel is located below the
instrument panel on the driver’s
side.
To remove a fuse use the fuse puller tool provided on the fuse panel box.
1
6
16
21
26
27
28
29
30
22
23
24
25
17
18
19
20
7
8
9
10
11
12
13
14
15
2
3
4
5
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
185
The fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1
30A
Memory seat module, Driver
power seat
2
20A
Moonroof
3
20A
Radio, Amplifier, DVD
4
5A
Front wiper module
5
15A
Flasher relay (Turn, hazards)
6
10A
Key-in-chime
7
15A
Heated mirrors
8
5A
Heated PCV (4.0L engine only)
9
15A
Not used
10
10A
Heated backlight relay coil, A/C
clutch contact
11
20A
Heated seats
12
5A
4x4 (switch)
13
5A
Overdrive cancel switch
14
5A
PATS
15
5A
Rear wiper module, Cluster
16
5A
Power mirror, Manual climate
control, TPMS
17
15A
Delayed accessory relay
coil/Battery saver coil and
contact/Reading and glove box
lamps
18
10A
Flexible fuel pump
19
10A
Restraint Control Module (RCM)
20
5A
Memory driver seat switch, Driver
seat module, Body Security
Module (BSM), PATS LED
21
5A
Instrument cluster, Compass,
Flasher coil
22
10A
ABS, IVD Controller
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
186
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
23
15A
Not used
24
15A
Cigar lighter, OBD II, Neutral tow
25
5A
Mode-Temperature actuator for
auxiliary climate control, Trailer
tow battery charge relay coil,
TPMS
26
7.5A
Reverse park aid, Brake shift
interlock, IVD switch
27
7.5A
Automatic dimming mirror, Digital
transmission range sensor, Backup
lamps
28
5A
Radio (Start)
29
10A
Digital transmission range sensor,
PWR feed to fuse #28 (Start feed)
30
5A
Daytime Running Lamps (DRL),
DEATC climate controller, Manual
climate control, Manual climate
control temp blend actuator
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
187
Passenger compartment fuse panel (top side)
These relays are located on the reverse side of the passenger
compartment fuse panel. See your dealer or a certified technician for
service of this relay box.
Fuse/Relay Location
Description
Relay 1
Flasher
Relay 2
Rear defrost
Relay 3
Delayed accessory
Relay 4
Open
Relay 5
Battery saver
Relay 6
Open
Relay 7
Open
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
188
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and specifications
chapter.
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
189
The high-current fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1
60A**
PJB #1
2
30A**
BSM
3
Not used
4
30A**
Rear defrost
5
40A**
Anti-lock Brake System (ABS)
pump
6
60A**
Delayed accessory, Power
windows, Audio
7
20A**
Power point #2
8
30A**
4x4 shift motor
9
20A**
Power point #1
10
30A**
ABS module (valves)
11
40A**
Powertrain Control Module (PCM)
12
50A**
Ignition relay, Starter relay
13
40A**
Trailer tow battery charge, Trailer
tow turn signals
14
10A*
Daytime Running Lamps (DRL)
(Canada)
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
190
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
15
15A*
Memory (PCM/DEATC/Cluster),
Courtesy lamps
16
15A*
Park lamps, Autolamp parklamps,
Front foglamps relay coil
17
5A*
Two-speed 4x4 (relay coils)
18
20A*
PCM with One-speed
Torque-On-Demand (TOD) or
Two-speed 4x4
19
20A**
High beam relay
20
30A**
Trailer electric brake module
21
30A**
Front wiper motor
22
20A**
Low beam, Autolamp
23
30A**
Ignition switch
24
Not used
25
15A*
Brake on-off
26
20A*
Fuel pump
27
20A*
Trailer tow park lamps, Trailer
tow back-up
28
20A*
Horn relay
29
60A**
PJB #2
30
20A**
Rear wiper motor
31
Not used
32
Not used
33
30A**
Auxiliary blower motor
34
30A**
Passenger power seat, Adjustable
pedals (non-memory)
35
Not used
36
40A**
Blower motor
37
15A*
A/C clutch relay, Transmission
38
15A*
Coil on plug (4.6L engine only),
Ignition coil (4.0L engine only)
39
15A*
Injectors, Fuel pump relay coil
40
15A*
PCM power
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
191
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
41
15A*
HEGO, VMV, CMS, PCM diode,
ESM, CVS
42
10A*
Right low beam
43
10A*
Left low beam
44
15A*
Front foglamps
45
2A*
Brake pressure switch
(non-AdvanceTrac vehicles)
46
20A*
High beams
47
Horn relay
48
Fuel pump relay
49
High beam relay
50
Front foglamps relay
51
DRL relay (Canada)
52
A/C clutch relay
53
Trailer tow right turn relay
54
Trailer tow left turn relay
55
Blower motor relay
56
Starter relay
57
PCM relay
58
Ignition relay
59
AdvanceTrac stop lamp relay
60
PCM diode
61
A/C clutch diode
62
30A CB
Power windows circuit breaker
* Mini Fuses ** Cartridge Fuses
Rear relay box
The relay box is located on the rear passenger side quarter trim panel.
See your dealer or a certified technician for service of this relay box.
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
192
The relays are coded as follows:
Fuse/Relay Location
Description
Relay 14
Not used
Relay 15
Trailer tow back-up lamps
Relay 16
Not used
Relay 17
Not used
Relay 18
Not used
Relay 19
Trailer tow park lamps
Relay 20
Trailer tow battery charge
Relay 21
Not used
Relay 22
Not used
Relay 23
Not used
Diode 3
Not used
Diode 4
Not used
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
193
Auxiliary relay box (Vehicles equipped with 4x4)
The relay box is located on the front
right fender well.
The relays are coded as follows:
Fuse/Relay Location
Description
Relay 64
Two-speed 4x4 motor clockwise
Relay 65
Two-speed 4x4 motor counterclockwise
Relay 66
Open
CHANGING THE TIRES
If you get a flat tire while driving:
do not brake heavily.
gradually decrease the vehicle’s speed.
hold the steering wheel firmly.
slowly move to a safe place on the side of the road.
The use of tire sealants may damage your tires. The use of tire
sealants may also damage your tire pressure monitoring system
(if equipped).
2004 Explorer
(exp)
Owners Guide (post-2002-fmt)
USA English
(fus)
Roadside Emergencies
194