Ford Explorer - 2002 Fuse Box Diagram

Ford Explorer - 2002 Fuse Box Diagram

All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag SRS is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the Air Bag
Supplemental Restraint System or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and non-Ford tow hooks may
effect the performance of the air bag sensors increasing the risk of
injury. Do not modify the front end of the vehicle.
Seating and safety restraints
156
The SRS consists of:
driver and passenger air bag modules (which include the inflators and
air bags).
side air curtains (if equipped). Refer to
Side air bag system
later in
this chapter.
one or more impact and safing sensors.
a readiness light and tone.
diagnostic module.
and the electrical wiring which connects the components.
The diagnostic module monitors its own internal circuits and the
supplemental air bag electrical system warning (including the impact
sensors), the system wiring, the air bag system readiness light, the air
bag back up power and the air bag ignitors.
Determining if the system is operational
The SRS uses a readiness light in the instrument cluster or a tone to
indicate the condition of the system. Refer to the
Air bag readiness
section in the
Instrumentation
chapter. Routine maintenance of the air
bag is not required.
A difficulty with the system is indicated by one or more of the following:
The readiness light will either
flash or stay lit.
The readiness light will not
illuminate immediately after
ignition is turned on.
A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and/or light are repaired.
If any of these things happen, even intermittently, have the SRS serviced at
your dealership or by a qualified technician immediately. Unless serviced,
the system may not function properly in the event of a collision.
Side air curtain system (if equipped)
Do not attempt to service, repair, or modify the air bag
Supplemental Restraint System, its fuses or the seat cover on a
seat containing an air bag. See your Ford or Lincoln Mercury dealer.
Seating and safety restraints
159
3. Rotate the access panel (counter
clockwise) with a flat head screw
driver until it is lined up to the
access hole in the open position.
4. Insert the vehicle key or screw driver into the access hole to override
the brake-shift interlock. Apply the brake and shift into Neutral.
5. Return the cover plate (rotate
clockwise) to the closed position.
Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
Driving
181
The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
Roadside emergencies
207
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause
severe wire damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
Rating
Mini
Fuses
Standard
Fuses
Maxi
Fuses
Cartridge
Maxi
Fuses
Fuse Link
Cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
Roadside emergencies
208
Passenger compartment fuse panel
The fuse panel is located below the
instrument panel on the driver’s
side.
To remove a fuse use the fuse puller tool provided on the fuse panel box.
1
6
16
21
26
27
28
29
30
22
23
24
25
17
18
19
20
7
8
9
10
11
12
13
14
15
2
3
4
5
Roadside emergencies
209
The fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1
30A
Radio Sense, 4x4, ABS Control
Module
2
20A
Folding Mirror, Moon Roof,
Heated Seats, Moon roof
3
20A
Radio, Amplifier, Power Antenna
4
5A
Digital Transmission Range Sensor
5
15A
Flasher Relay (Turn, Hazards)
6
10A
Right Horn
7
15A
Heated Mirrors
8
30A
Washer Pump Relays (Front and
Rear), Front Wiper Control
9
15A
Rear Wiper Coil and Contact
10
10A
Heated Backlight Relay Coil,
Heated Seat Module, Temp Blend
Actuator, A/C Clutch Contact
11
Not Used
12
5A
Foglamp Switch, 4 x 4 module
13
5A
Over Drive Cancel Switch, GEM
Start, Flex Fuel Sender
14
5A
PATS Module
15
5A
4 x 4, Memory Seat Disable
16
5A
Power Mirror, Security Module
(turn), Manual Climate Control
17
15A
Delayed Acc. Coil, Battery Saver,
Interior Lamps
18
10A
Left Horn
19
Not Used
20
5A
Memory Module, GEM Module
21
5A
Instrument Cluster, Compass,
Flasher Coil
22
Not Used
23
15A
Brake Pedal Position Switch
24
15A
Cigar Lighter, OBD II
Roadside emergencies
210
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
25
5A
Mode, Temperature Actuator,
Auxiliary Climate Control, Trailer
Tow Battery Charge, Moon Roof
26
7.5A
Park Aid, Brake Shift Interlock,
Approach Lamp Relay Coil
27
7.5A
Electronic Compass Mirror,
Security Module, Digital
Transmission Range Sensor -
Backup Lamps
28
10A
Air Bag Diagnostics
29
5A
4 x 4, GEM Module signal, ABS
Control Module, Moon Roof
30
5A
Daytime Running Lamps (DRL),
Remote Solenoid, DEATC Climate
Controller
Roadside emergencies
211
Passenger compartment fuse panel (top side)
These relays are located on the reverse side of the passenger
compartment fuse panel. To access the relays you must remove the
passenger compartment fuse panel.
Fuse/Relay Location
Description
Relay 1
Flasher Relay
Relay 2
Rear Defrost
Relay 3
Delayed Accessory Relay
Relay 4
Front Washer Pump
Relay 5
Battery Saver
Relay 6
Rear Washer Pump
Relay 7
Interior Lamps
Roadside emergencies
212
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and care
chapter.
Roadside emergencies
213
The high-current fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1
60A**
PJB
2
20A**
Door Locks
3
20A**
GCC Pusher Fan (export only)
4
30A**
Heated Backlight
5
40A**
ABS
6
60A**
Circuit Breaker
7
20A**
Power Point #2
8
Not Used
9
20A**
Power Point #1
10
20A**
ABS Module
11
40A**
PTEC
12
50A**
Ignition Relay
13
30A**
Trailer Tow Battery
14
10A*
Fog Lamps
15
5A*
Memory
16
15A*
Headlamp Switch
17
20A*
4 x 4 (v-batt 2)
18
20A*
4 x 4 (v-batt 1)
19
20A**
High Beam Relay
20
30A**
Electric Brake
21
Not Used
22
20A**
Autolmap; Low Beam
23
30A**
Ignition Switch
24
10A*
Rear Fog Lamps
25
20A*
Security Module (horns)
26
15A*
Fuel Pump
27
20A*
Trailer Tow Lamps
28
10A*
Daytime Running Lamps (DRL)
29
60A**
PJB
30
Not Used
31
Not Used
32
Not Used
33
30A**
Auxiliary Blower Motor
Roadside emergencies
214
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
34
30A**
Power Seats
35
Not Used
36
40A**
Blower Motor
37
15A*
A/C Clutch
38
15A*
Coil On Plug
39
15A*
High Beam
40
15A*
PTEC Power
41
15A*
HEGO, UMV, CMS, PTEC
42
10A*
Right Low Beam
43
10A*
Left Low Beam
44
10A*
High Beam Relay
45
7.5A*
Right High Beam (export only)
46
15A*
Injectors
47
Daytime Running Lamps Relay,
GCC Pusher Fan (export)
48
Fuel Pump Relay
49
High Beam Relay
50
Fog Lamp Relay
51
Autolamp Relay
52
A/C Clutch Relay
53
Park Lamp Relay (export)
54
Wiper Run / Park Relay
55
Blower Motor Relay
56
Starter Relay
57
PTEC Relay
58
Ignition Relay
59
Wiper High/Low Relay
60
PCM Diode
61
A/C Clutch Diode
67
30A CB
Delayed accessory
* Mini Fuses ** Maxi Cartridge Fuses
Roadside emergencies
215
Rear Relay Box
The relay box is located on the rear passenger side quarter trim panel.
To access this box you must remove the trim panel.
The relays are coded as follows:
Fuse/Relay Location
Description
Relay 14
Rear fog lamps-export
Relay 15
Trailer Tow back up lamps
Relay 16
Not Used
Relay 17
Rear Wipers
Relay 18
Trailer Tow Stop EAO
Relay 19
Trailer Tow Park Lamps
Relay 20
Trailer Tow Battery Charge
Relay 21
Not Used
Relay 22
Approach Lamps
Relay 23
Not Used
Diode 3
Not Used
Diode 4
Not Used
Roadside emergencies
216
Auxiliary relay box (trailer tow)
The relay box is located on the front right fender well underneath the
speed control module.
The relays are coded as follows:
Fuse/Relay Location
Description
Relay 64
Trailer Tow (left turn)
Relay 65
Trailer Tow (right turn)
Relay 66
Not Used
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Spare tire information
The spare tire can be used as a spare or a regular tire. The spare is
identical to the other tires on your vehicle, although the wheel will not
match.
If your vehicle is equipped with 4WD or AWD, a spare tire of a
different size than the road tires should not be used. Such a tire
could result in damage to driveline components and make the
vehicle difficult to control.
Roadside emergencies
217
Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the Air Bag
Supplemental Restraint System or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and non-Ford tow hooks may
effect the performance of the air bag sensors increasing the risk of
injury. Do not modify the front end of the vehicle.
Additional equipment may effect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Children and air bags
For additional important safety
information, read all information on
safety restraints in this guide.
Children must always be properly
restrained. Accident statistics
suggest that children are safer when
properly restrained in the rear
seating positions than in the front
seating position. Failure to follow
these instructions may increase the
risk of injury in a collision.
Seating and safety restraints
153
A difficulty with the system is indicated by one or more of the following:
The readiness light will either
flash or stay lit.
The readiness light will not
illuminate immediately after
ignition is turned on.
A series of five beeps will be heard. The tone pattern will repeat
periodically until the problem and/or light are repaired.
If any of these things happen, even intermittently, have the SRS serviced
at your dealership or by a qualified technician immediately. Unless
serviced, the system may not function properly in the event of a
collision.
Side air curtain system (if equipped)
Do not attempt to service, repair, or modify the air bag
Supplemental Restraint System, its fuses or the seat cover on a
seat containing an air bag. See your Ford or Lincoln Mercury dealer.
All occupants of the vehicle including the driver should always
wear their safety belts even when an air bag SRS is provided.
To reduce risk of injury, do not obstruct or place objects in the
deployment path of the inflatable curtain.
Seating and safety restraints
156
3. Rotate the access panel (counter
clockwise) with a flat head screw
driver until it is lined up to the
access hole in the open position.
4. Insert a tool (or screw driver) into the access hole to override the
brake-shift interlock. Apply the brake and shift into Neutral.
5. Return the cover plate (rotate
clockwise) to the closed position.
Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Driving
178
The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
Roadside emergencies
204
NOTE:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
Rating
Mini
Fuses
Standard
Fuses
Maxi
Fuses
Cartridge
Maxi
Fuses
Fuse Link
Cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
Roadside emergencies
205
Passenger compartment fuse panel
The fuse panel is located below the
instrument panel on the driver’s
side.
To remove a fuse use the fuse puller tool provided on the fuse panel box.
1
6
16
21
26
27
28
29
30
22
23
24
25
17
18
19
20
7
8
9
10
11
12
13
14
15
2
3
4
5
Roadside emergencies
206
The fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment
Fuse Panel Description
1
30A
Memory Seat Module
2
20A
Folding Mirror, Heated Seats
3
20A
Radio, Amplifier, Power Antenna
4
5A
Digital Transmission Range Sensor
5
15A
Flasher Relay (Turn, Hazards)
6
10A
Right Horn
7
15A
Heated Mirrors
8
30A
Washer Pump Relays (Front and Rear),
Front Wiper Control
9
15A
Rear Wiper Coil and Contact
10
10A
Heated Backlight Relay Coil, Heated Seat
Module, Temp Blend Actuator, A/C Clutch
Contact
11
Not Used (Spare)
12
5A
Foglamp Switch, 4 x 4 module
13
5A
Over Drive Cancel Switch, GEM Start, Flex
Fuel Sender
14
5A
PATS Module
15
5A
4 x 4, Memory Seat Disable
16
15A
Power Mirror, Security Module (turn),
Manual Climate Control
17
15A
Delayed Acc. Coil, Battery Saver, Interior
Lamps
18
10A
Left Horn
19
Not Used (Spare)
20
5A
Memory Module, GEM Module
21
5A
Instrument Cluster, Compass, Flasher Coil
22
Not Used (spare)
23
15A
Brake Pedal Position Switch
24
15A
Cigar Lighter, OBD II
Roadside emergencies
207
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment
Fuse Panel Description
25
5A
Mode, Temperature Actuator, Auxiliary
Climate Control, Trailer Tow Battery
Charge
26
7.5A
Park Aid, Brake Shift Interlock, Approach
Lamp Relay Coil
27
7.5A
Electrochromatic Mirror, Security Module,
Digital Transmission Range Sensor -
Backup Lamps
28
10A
Air Bag Diagnostics
29
5A
4 x 4, GEM Module signal, ABS Control
Module, Moon Roof
30
5A
Daytime Running Lamps (DRL), Remote
Solenoid, DEATC Climate Controller
Passenger compartment fuse panel (top side)
These relays are located on the reverse side of the passenger
compartment fuse panel. To access the relays you must remove the
passenger compartment fuse panel.
Roadside emergencies
208
Fuse/Relay Location
Description
Relay 1
Flasher Relay
Relay 2
Rear Defrost
Relay 3
Delayed Accessory Relay
Relay 4
Front Washer Pump
Relay 5
Battery Saver
Relay 6
Rear Washer Pump
Relay 7
Interior Lamps
Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the Power Distribution Box before
reconnecting the battery or refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and care
chapter.
Roadside emergencies
209
The high-current fuses are coded as follows:
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box Description
1
60A**
PJB
2
20A**
Door Locks
3
20A**
GCC Pusher Fan (Export only)
4
30A**
Rear Defrost
5
40A**
ABS
6
60A**
Delayed Accessory Circuit Breaker
7
20A**
Power Point #2
8
Not Used
9
20A**
Power Point #1
10
20A**
ABS Module
11
40A**
PTEC
12
50A**
Ignition Relay
13
30A**
Trailer Tow Battery
14
10A*
Fog Lamps (Export only)
15
5A*
Memory
16
15A*
Headlamp Switch
17
20A*
4 x 4 (v-batt 2)
18
20A*
4 x 4 (v-batt 1)
19
20A**
High Beam Relay
Roadside emergencies
210
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box Description
20
30A**
Electric Brake
21
Not Used
22
20A**
Autolamp; Low Beam
23
30A**
Ignition Switch
24
10A*
Rear Fog Lamps (Export only)
25
20A*
Security Module (horns)
26
15A*
Fuel Pump
27
20A*
Trailer Tow Lamps
28
10A*
Daytime Running Lamps (DRL)
29
60A**
PJB
30
Not Used
31
Not Used
32
Not Used
33
30A**
Auxiliary Blower Motor
34
30A**
Power Seats
35
Not Used
36
40A**
Blower Motor
37
15A*
A/C Clutch
38
15A*
Coil On Plug
39
15A*
High Beam (7.5A LH High Beam - Export
only)
40
15A*
PTEC Power
41
15A*
HEGO, VMV, CMS, PTEC
42
10A*
Right Low Beam
43
10A*
Left Low Beam
44
10A*
Front Fog Lamp
45
7.5A*
Right High Beam (Export only)
46
15A*
Injectors
47
Daytime Running Lamp Relay (Canada) or
GCC Pusher Fan (Export)
48
Fuel Pump Relay
Roadside emergencies
211
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box Description
49
High Beam Relay
50
Fog Lamp Relay
51
Autolamp Relay
52
A/C Clutch Relay
53
Park Lamp Relay (Export)
54
Wiper Run / Park Relay
55
Blower Motor Relay
56
Starter Relay
57
PTEC Relay
58
Ignition Relay
59
Wiper High/Low Relay
60
PCM Diode
61
A/C Clutch Diode
67
30A CB
Delayed accessory
* Mini Fuses ** Maxi Cartridge Fuses
Rear Relay Box
The relay box is located on the rear passenger side quarter trim panel.
To access this box you must remove the trim panel.
Roadside emergencies
212
The relays are coded as follows:
Fuse/Relay Location
Description
Relay 14
Rear fog lamps-export
Relay 15
Trailer Tow back up lamps
Relay 16
Not Used
Relay 17
Rear Wipers
Relay 18
Trailer Tow Stop EAO
Relay 19
Trailer Tow Park Lamps
Relay 20
Trailer Tow Battery Charge
Relay 21
Not Used
Relay 22
Approach Lamps
Relay 23
Not Used
Diode 3
Not Used
Diode 4
Not Used
Auxiliary relay box (trailer tow)
The relay box is located on the front
right fender well underneath the
speed control module.
The relays are coded as follows:
Fuse/Relay Location
Description
Relay 64
Trailer Tow (left turn)
Relay 65
Trailer Tow (right turn)
Relay 66
Not Used
Roadside emergencies
213