Ford E-250 - 2002 Fuse Box Diagram

Ford E-250 - 2002 Fuse Box Diagram

Seating and safety restraints
113
Seating
113
Safety restraints
121
Air bags
132
Child restraints
137
Driving
148
Starting
148
Brakes
152
Transmission operation
156
Vehicle loading
160
Trailer towing
163
Recreational towing
172
Roadside emergencies
173
Hazard flasher switch
174
Fuses and relays
177
Changing tires
184
Jump starting
191
Wrecker towing
196
Customer assistance
197
The dispute settlement board
200
Utilizing the mediation/arbitration
203
Getting assistance outside the U.S. and Canada
203
Ordering additional owner’s literature
204
Reporting safety defects (U.S. only)
206
Cleaning
207
Cleaning your vehicle
207
Underbody preservation
212
Table of contents
2
All occupants of the vehicle, including the driver, should always
properly wear their safety belts, even when an air bag (SRS) is
provided.
Always transport children 12 years old and under in the back
seat and always properly use appropriate child restraints.
National Highway Traffic Safety Administration (NHTSA)
recommends a minimum distance of at least 25 cm (10 inches)
between an occupant’s chest and the driver air bag module.
Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
Steps you can take to properly position yourself away from the air bag:
Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
Recline the seat slightly (one or two degrees) from the upright
position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
Seating and safety restraints
133
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.
Apply the brake pedal and shift
to N (Neutral)
.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting from forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn off the ignition whenever you leave
your vehicle.
If the parking brake is fully released, but the brake warning lamp
remains illuminated, the brakes may not be working properly.
See your dealer or a qualified service technician.
Driving with a 4–speed automatic transmission
Understanding gearshift positions
To put your vehicle in gear, start the engine, depress the brake pedal,
then move gearshift lever out of P (Park).
Driving
157
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
rating
Mini
fuses
Standard
fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
15
Roadside emergencies
177
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
The fuses are coded as follows.
Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1
20A
4WABS Module
2
15A
Brake Warning Lamp, Instrument
Cluster, Warning Chime, 4WABS
Relay, Warning Indicators, Low
Vacuum Warning Switch (Diesel
Only)
1
2
3
4
5
7
6
8
9
10
11
42
43
44
13
12
14
15
16
17
19
18
20
21
22
23
25
24
26
27
28
29
31
30
32
33
34
35
37
36
38
39
40
41
Roadside emergencies
178
Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
3
15A
Main Light Switch, RKE Module,
Radio, Instrument Illumination, E
Traveler VCP and video screens,
Overhead Console
4
15A
Power Locks w/RKE, Illuminated
Entry, Warning Chime, Modified
Vehicle, Main Light Switch,
Courtesy Lamps
5
20A
RKE Module, Power Lock
Switches, Memory Lock, Power
Locks with RKE
6
10A
Brake Shift Interlock, Speed
Control, DRL Module
7
10A
Multi-Function Switch, Turn
Signals
8
30A
Radio Capacitor(s), Ignition Coil,
PCM Diode, PCM Power Relay,
Fuel Heater (Diesel Only), Glow
Plug Relay (Diesel Only)
9
30A
Wiper Control Module, Windshield
Wiper Motor
10
20A
Main Light Switch, Park Lamps,
License Lamp,(External Lamps)
Multi-Function Switch
(Flash-to-pass)
11
15A
Brake Pressure Switch,
Multi-Function Switch (Hazards),
Brake Lamp Switch, Brake Lamps
12
15A
Transmission Range (TR) Sensor,
Backup Lamps, Auxiliary Battery
Relay
13
15A
Blend Door Actuator, A/C Heater,
Function Selector Switch
Roadside emergencies
179
Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
14
5A
Instrument Cluster (Air Bag and
Charge Indicator)
15
5A
Trailer Battery Charge Relay
16
30A
Power Seats
17
Not Used
18
Not Used
19
10A
Air Bag Diagnostic Monitor
20
5A
Overdrive Cancel Switch
21
30A
Power Windows*
22
15A
Memory Power Radio, E Traveler
Radio, E Traveler Console
23
20A
Cigar Lighter, Data Link
Connector (DLC)
24
Not Used
25
10A
Left Headlamp (Low Beam)
26
20A
Rear Power Point
27
5A
Radio
28
20A
Power Plug
29
Not Used
30
15A
Headlamps (High Beam
Indicator), DRL10A
31
10A
Right Headlamp (Low Beam),
DRL
32
5A
Power Mirrors
33
20A
E Traveler Power Point #2
34
10A
Transmission Range (TR) Sensor
35
30A
RKE Module
36
5A
(Cluster, A/C, Illumination,
Radio), Steering Column
Assembly
37
20A
Power Plug
38
10A
Air Bag Diagnostic Monitor
Roadside emergencies
180
Fuse/ Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
39
20A
E Traveler Power Point #1
40
30A
Modified Vehicle
41
30A
Modified Vehicle
42
Not Used
43
20A C.B.
Power Windows*
44
Not Used
* Either Fuse 21 or Circuit breaker 43 will be present for power
windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and specifications
chapter.
Roadside emergencies
181
The high-current fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1
Not Used
2
Not Used
3
Not Used
4
10A*
PCM Keep Alive Memory,
Instrument Cluster, Voltmeter
5
10A*
Right Trailer Turn Signal
6
10A*
Left Trailer Turn Signal
7
Not Used
8
60A**
I/P Fuses 5, 11, 23, 38, 4, 10, 16,
22, 28, 32
9
30A**
PCM Power Relay, Engine
Compartment Fuse 4
10
60A**
Auxiliary Battery Relay, Engine
Compartment Fuses 14, 22
11
30A**
IDM Relay (Diesel Only)
A
B
3
2
1
4
6
5
7
15
14
13
12
11
10
9
8
23
22
21
20
19
18
17
16
24
26
25
27
29
C
D
G
F
E
K
J
H
28
Roadside emergencies
182
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
12
60A**
Engine Compartment Fuses 25,
27
13
50A**
Blower Motor Relay (Blower
Motor)
14
30A**
Trailer Running Lamps Relay,
Trailer Backup Lamps Relay
15
40A**
Main Light Switch, Daytime
Running Lights (DRL)
16
50A**
Auxiliary Blower Motor Relay
17
30A**
Fuel Pump Relay
18
60A**
I/P Fuses 40, 41,26, 33, 39
19
60A**
4WABS Module
20
20A**
Electric Brake Controller
21
50A**
Modified Vehicle Power
22
40A**
Trailer Battery Charge Relay,
Modified Vehicles
23
60A**
Ignition Switch, Fuse Panel
24
20A*
Natural Gas Tank Valves (NGV
only)
25
20A*
NGV Module (Natural Gas Only)
26
10A*
A/C Clutch (4.2L Only)
27
15A*
DRL Module, Horn Relay
28
PCM Diode
29
Not Used
A
Not Used
B
Stop Lamp Relay
C
Trailer Backup Lamps Relay
D
Trailer Running Lamps Relay
E
Trailer Battery Charge Relay
F
IDM Relay (Diesel Only), A/C
Clutch Relay (4.2L Only)
G
PCM Relay
Roadside emergencies
183
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
H
Blower Motor Relay
J
Horn Relay
K
Fuel Pump Relay
* Mini Fuses ** Maxi Fuses
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Spare tire information
The spare tire for your vehicle is stowed under the rear of your vehicle
(except cutaway and stripped chassis models).
To remove the spare tire:
1. Open both rear doors and remove
thumb screw and anti-theft bracket.
If finger pressure will not remove
the thumb screw, use the lug
wrench to loosen the screw.
2. Remove the access cover from
the rubber strip behind the left
door.
Roadside emergencies
184
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and tow hooks may affect the
performance of the air bag sensors increasing the risk of injury. Do not
modify the front end of the vehicle.
Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
Children and air bags
For additional important safety
information, read all information on
safety restraints in this guide.
Children must always be properly
restrained. Accident statistics
suggest that children are safer when
properly restrained in the rear
seating positions than in the front
seating position. Failure to follow
these instructions may increase the
risk of injury in a collision.
Air bags can kill or injure a child in a child seat.
NEVER
place a
rear-facing child seat in front of an active air bag. If you must
use a forward-facing child seat in the front seat, move the seat all the
way back.
Seating and Safety Restraints
121
AUTOMATIC TRANSMISSION OPERATION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the ON position unless the brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with ignition in
the ON position and the brake pedal depressed:
1. Apply the parking brake, turn ignition key to LOCK, then remove the
key.
2. Insert the key and turn it to OFF.
Apply the brake pedal and shift
to N (Neutral)
.
In the ignition OFF position, the automatic transmission shift
lever can be moved from the P (Park) position without the brake
pedal depressed. To avoid unwanted vehicle movement, always set the
parking brake.
3. Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer to
Fuses and relays
in the
Roadside
emergencies
chapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
If your vehicle gets stuck in mud or snow it may be rocked out by
shifting from forward and reverse gears, stopping between shifts, in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a few minutes or damage
to the transmission and tires may occur or the engine may
overheat.
Always set the parking brake fully and make sure the gearshift is
latched in P (Park). Turn the ignition to the LOCK position and
remove the key whenever you leave your vehicle.
Driving
145
For commercial stripped chassis
vehicles, the fuel pump shut-off
switch is located on a bracket above
the brake pedal.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
Roadside Emergencies
161
Note:
Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
rating
Mini
fuses
Standard
fuses
Maxi
fuses
Cartridge
maxi
fuses
Fuse link
cartridge
2A
Grey
Grey
3A
Violet
Violet
4A
Pink
Pink
5A
Tan
Tan
7.5A
Brown
Brown
10A
Red
Red
15A
Blue
Blue
20A
Yellow
Yellow
Yellow
Blue
Blue
25A
Natural
Natural
30A
Green
Green
Green
Pink
Pink
40A
Orange
Green
Green
50A
Red
Red
Red
60A
Blue
Yellow
70A
Tan
Brown
80A
Natural
Black
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
Roadside Emergencies
162
The fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
1
20A
4WABS module
2
15A
Brake warning lamp, Instrument
cluster, Warning chime, 4WABS
relay, Warning indicators, Low
vacuum warning switch (Diesel
only)
3
15A
Main light switch, RKE module,
Radio, Instrument illumination,
E-Traveler VCP and video
screens, Overhead console
4
15A
Power locks w/RKE, Illuminated
entry, Warning chime, Modified
vehicle, Main light switch,
Courtesy lamps
1
2
3
4
5
7
6
8
9
10
11
42
43
44
13
12
14
15
16
17
19
18
20
21
22
23
25
24
26
27
28
29
31
30
32
33
34
35
37
36
38
39
40
41
Roadside Emergencies
163
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
5
20A
RKE module, Power lock
switches, Memory lock, Power
locks with RKE
6
10A
Brake shift interlock, Speed
control, DRL module
7
10A
Multi-function switch, Turn signals
8
30A
Radio capacitor(s), Ignition coil,
PCM diode, PCM power relay,
Fuel heater (Diesel only), Glow
plug relay (Diesel only)
9
30A
Wiper control module, Windshield
wiper motor
10
20A
Main light switch, Park lamps,
License lamp (external lamps),
Multi-function switch
(flash-to-pass)
11
15A
Brake pressure switch,
Multi-function switch (hazards),
Brake lamp switch, Brake lamps
12
15A
Transmission Range (TR) sensor,
Backup lamps, Auxiliary battery
relay
13
15A
Blend door actuator, A/C heater,
Function selector switch
14
5A
Instrument cluster (air bag and
charge indicator)
15
5A
Trailer battery charge relay
16
30A
Power seats
17
Not used
18
Not used
19
10A
Air bag diagnostic monitor
20
5A
Overdrive cancel switch
21
30A
Power windows*
22
15A
Memory power radio, E-Traveler
radio, E-Traveler console
Roadside Emergencies
164
Fuse/Relay
Location
Fuse Amp
Rating
Passenger Compartment Fuse
Panel Description
23
20A
Cigar lighter, Data Link Connector
(DLC)
24
Not used
25
10A
Left headlamp (low beam)
26
Not used
27
5A
Radio
28
20A
Power plug
29
Not used
30
15A
Headlamps (high beam indicator),
DRL10A
31
10A
Right Headlamp (Low Beam),
DRL
32
5A
Power mirrors
33
20A
E-Traveler power point #2
34
10A
Transmission Range (TR) sensor
35
30A
RKE module
36
5A
(Cluster, A/C, Illumination,
Radio), Steering column assembly
37
20A
Rear power point
38
10A
Air bag diagnostic monitor
39
20A
E-Traveler power point #1
40
30A
Modified vehicle
41
30A
Modified vehicle
42
Not used
43
20A C.B.
Power windows*
44
Not used
* Either Fuse 21 or Circuit breaker 43 will be present for power
windows.
Power distribution box
The power distribution box is located in the engine compartment. The
power distribution box contains high-current fuses that protect your
vehicle’s main electrical systems from overloads.
Roadside Emergencies
165
Always disconnect the battery before servicing high current
fuses.
Always replace the cover to the power distribution box before
reconnecting the battery or refilling fluid reservoirs
If the battery has been disconnected and reconnected, refer to the
Battery
section of the
Maintenance and specifications
chapter.
The high-current fuses are coded as follows.
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
1
Not used
2
Not used
3
Not used
4
10A*
Powertrain Control Module (PCM)
Keep Alive Memory, Instrument
cluster, Voltmeter
5
10A*
Right trailer turn signal
6
10A*
Left trailer turn signal
7
20A*
Clearance lamps
A
B
3
2
1
4
6
5
7
15
14
13
12
11
10
9
8
23
22
21
20
19
18
17
16
24
26
25
27
29
C
D
G
F
E
K
J
H
28
Roadside Emergencies
166
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
8
60A**
I/P fuses 4, 5, 10, 11, 16, 22, 23,
28, 32, 38
9
30A**
PCM power relay, Engine
compartment fuse 4
10
60A**
Auxiliary battery relay, Engine
compartment fuses 14, 22
11
30A**
IDM relay (Diesel only)
12
60A**
Engine compartment fuses 25, 27
13
50A**
Blower motor relay (blower
motor)
14
30A**
Trailer running lamps relay,
Trailer backup lamps relay
15
40A**
Main light switch, Daytime
Running Lights (DRL)
16
50A**
Auxiliary blower motor relay
17
30A**
Fuel pump relay
18
60A**
I/P fuses 33, 37, 39, 40, 41
19
60A**
4WABS module
20
20A**
Electric brake controller
21
50A**
Modified vehicle power
22
40A**
Trailer battery charge relay,
Modified vehicles
23
60A**
Ignition switch, Fuse panel
24
30A*
Natural gas tank valves (NGV
only)
25
20A*
NGV module (NGV only)
26
10A*
A/C clutch (4.2L only)
27
15A*
DRL module, Horn relay
28
PCM diode
29
Not used
A
Marker lamps relay
B
Stop lamp relay
Roadside Emergencies
167
Fuse/Relay
Location
Fuse Amp
Rating
Power Distribution Box
Description
C
Trailer backup lamps relay
D
Trailer running lamps relay
E
Trailer battery charge relay
F
IDM relay (Diesel only), A/C
clutch relay (4.2L only)
G
PCM relay
H
Blower motor relay
J
Horn relay
K
Fuel pump relay
* Mini fuses ** Maxi fuses
Relays
Relays are located in the power distribution box and should be replaced
by qualified technicians.
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may
compromise the integrity of your tires.
Spare tire information
The spare tire for your vehicle is stowed under the rear of your vehicle
(except cutaway and stripped chassis models).
Roadside Emergencies
168